EM of hot-dip zinc-iron (galvannealed) coatings
Galvannealed coatings have superior weldability and paintability characteristics than conventional zinc coatings. As a result, the market for galvannealed steel sheets is steadily increasing especially in the automotive industry. The formation of the brittle intermetallic Zn-Fe phases, Γ, Γ1, δ, and Z also affects the for- mability properties of the coated steel product. In order to minimize powdering and flaking, the microstructure of the coating must be closely controlled.The characterization of the galvannealed coating microstructure is essential but has proven to be quite difficult. The individual phases cannot be resolved using optical microscopy. X-ray diffraction appears promising, however some of the intermetallic phases are too thin to produce a detectable signal. Electrochemical stripping has been used, but phase identification is ambiguous. Direct observation of the phases using electron microscopy appears to be the best method for characterizing these coatings.