scholarly journals UNAFLOW: a holistic experiment about the aerodynamics of floating wind turbines under imposed surge motion

2021 ◽  
Author(s):  
Alessandro Fontanella ◽  
Ilmas Bayati ◽  
Robert Mikkelsen ◽  
Marco Belloli ◽  
Alberto Zasso

Abstract. Floating offshore wind turbines are subjected to large motions because of the additional degrees of freedom offered by the floating foundation. The rotor operates in highly dynamic inflow conditions and this is deemed to have a significant effect on the aerodynamic loads, as well as on the wind turbine wake. Floating wind turbines and floating farms are designed by means of numerical tools, that have to model these unsteady aerodynamic phenomena to be predictive of reality. Experiments are needed to get a deeper understanding of the unsteady aerodynamics, and hence leverage this knowledge to develop better models, as well as to produce data for the validation and calibration of the existing tools. This paper presents a wind-tunnel scale-model experiment about the unsteady aerodynamics of floating wind turbines that followed a radically different approach than the other existing experiments. The experiment covered any aspect of the problem in a coherent and structured manner, that allowed to produce a low-uncertainty data for the validation of numerical model. The data covers the unsteady aerodynamics of the floating wind turbine in terms of blade forces, rotor forces and wake. 2D sectional model tests were carried to study the aerodynamics of a low-Reynolds blade profile subjected to a harmonic variation of the angle of attack. The lift coefficient shows an hysteresis cycle that extends in the linear region and grows in strength for higher motion frequencies. The knowledge gained in 2D sectional model tests was exploited to design the rotor of a 1/75 scale model of the DTU 10MW that was used to perform imposed surge motion tests in a wind tunnel. The tower-top forces were measured for several combinations of mean wind speed, surge amplitude and frequency to assess the effect of unsteady aerodynamics on the response of the system. The thrust force, that plays a crucial role in the along-wind dynamics of a floating wind turbine mostly follows the quasi-steady theory. The near-wake of the wind turbine was studied by means of hot-wire measurements, and PIV was utilized to visualize the tip vortex. It is seen that the wake energy is increased in correspondence of the motion frequency and this is likely to be associated with the blade-tip vortex, which travel speed is modified in presence of surge motion.

Author(s):  
Heather R. Martin ◽  
Richard W. Kimball ◽  
Anthony M. Viselli ◽  
Andrew J. Goupee

Scale model wave basin testing is often employed in the development and validation of large scale offshore vessels and structures by the oil and gas, military and marine industries. A basin model test requires less time, resources and risk than a full scale test while providing real and accurate data for model validation. As the development of floating wind turbine technology progresses in order to capture the vast deepwater wind energy resource, it is clear that model testing will be essential for the economical and efficient advancement of this technology. However, the scale model testing of floating wind turbines requires one to accurately simulate the wind and wave environments, structural flexibility and wind turbine aerodynamics, and thus requires a comprehensive scaling methodology. This paper presents a unified methodology for Froude scale testing of floating wind turbines under combined wind and wave loading. First, an overview of the scaling relationships employed for the environment, floater and wind turbine are presented. Afterward, a discussion is presented concerning suggested methods for manufacturing a high-quality, low turbulence Froude scale wind environment in a wave basin to facilitate simultaneous application of wind and waves to the model. Subsequently, the difficulties of scaling the highly Reynolds number-dependent wind turbine aerodynamics is presented in addition to methods for tailoring the turbine and wind characteristics to best emulate the full scale condition. Lastly, the scaling methodology is demonstrated using results from 1/50th scale floating wind turbine testing performed at MARIN’s (Maritime Research Institute Netherlands) Offshore Basin which tested the 126 m rotor diameter NREL (National Renewable Energy Lab) horizontal axis wind turbine atop three floating platforms: a tension-leg platform, a spar-buoy and a semi-submersible. The results demonstrate the methodology’s ability to adequately simulate full scale global response of floating wind turbine systems.


Author(s):  
Alessandro Fontanella ◽  
Ilmas Bayati ◽  
Federico Taruffi ◽  
Francesco La Mura ◽  
Alan Facchinetti ◽  
...  

Abstract This article presents a hardware-in-the-loop (HIL) methodology developed at Politecnico di Milano (PoliMi) to perform wind tunnel tests on floating offshore wind turbines (FOWTs). The 6-DOFs HIL setup is presented, focusing on the main differences with respect to a previous 2-DOFs system. Aerodynamic, rotor and control related loads, physically reproduced by the wind turbine scale model, must be measured in real-time and integrated with the platform numerical model. These forces contribute to couple wind turbine and floating platform dynamics and their correct reproduction is of fundamental importance for the correct simulation of the floating system behavior. The procedure developed to extract rotor loads from the available measurements is presented, discussing its limitations and the possible uncertainties introduced in the results. Results from verification tests in no-wind conditions are presented and analyzed to identify the main uncertainty sources and quantify their effect on the reproduction of the floating wind turbine response to combined wind and waves.


Author(s):  
Toshiki Chujo ◽  
Shigesuke Ishida ◽  
Yoshimasa Minami ◽  
Tadashi Nimura ◽  
Shunji Inoue

The study of floating offshore wind turbines has recently been attractive to many research groups in the renewable energy. Because the area of shallow water along Japanese coast is limited, the development of floating base for wind turbine is inevitable for making large scale wind farms. There are some problems to be solved for floating offshore wind turbines. Besides the mechanical problems of turbines, the influence of the motion of the floater in wind and waves to the electric generation properties, the safeties of floating structures such as the fatigue of machines and structures or criteria of electric facilities should be studied. Several types of floating structures have been proposed such as SPAR, TLP, pontoon, and semi submersibles. The authors have focused on SPAR type because its simpler shape seems to have economical advantages. In this paper, the authors performed experiments in a wind tunnel and a water basin from the viewpoint of “wind turbines on a SPAR type floating structure”. Firstly, forced pitching experiments were operated in a wind tunnel, and the difference in two types of wind turbines, upwind type and downwind type, is discussed. The former type is very popular and the latter type is thought to be suitable for floating structure. Secondly, experiments which thought to be more relevant for a floating wind turbine were carried out in a water basin. The relationship between the location of the attachment point of mooring lines and the motion of the SPAR in waves, and the influence of pitching angle of turbine blades to the motion of the SPAR in waves were inspected. In these experiments it was used a mechanism to control the pitch angle of the blades of the scale model of wind turbine.


Author(s):  
Alessandro Fontanella ◽  
Ilmas Bayati ◽  
Marco Belloli

The present work deals with the implementation of a variable-speed variable-pitch control strategy on a wind turbine scale model for hybrid/HIL wind tunnel tests on floating offshore wind turbines. The effects that scaling issues, due to low-Reynolds aerodynamics and rotor structural properties, have in combination with the HIL technique developed by the authors are studied through a dedicated reduced-order linear coupled model. The model is used to tune the original pitch controller gains so to be able to reproduce the system response of the full-scale floating wind turbine during HIL tests.


Author(s):  
Matthew J. Fowler ◽  
Richard W. Kimball ◽  
Dale A. Thomas ◽  
Andrew J. Goupee

Model basin testing is a standard practice in the design process for offshore floating structures and has recently been applied to floating offshore wind turbines. 1/50th scale model tests performed by the DeepCwind Consortium at Maritime Research Institute Netherlands (MARIN) in 2011 on various platform types were able to capture the global dynamic behavior of commercial scale model floating wind turbine systems; however, due to the severe mismatch in Reynolds number between full scale and model scale, the strictly Froude-scaled, geometrically similar wind turbine underperformed greatly. This required significant modification of test wind speeds to match key wind turbine aerodynamic loads, such as thrust. To execute more representative floating wind turbine model tests, it is desirable to have a model wind turbine that more closely matches the performance of the full scale design. This work compares the wind tunnel performance, under Reynolds numbers corresponding to model test Froude-scale conditions, of an alternative wind turbine designed to emulate the performance of the National Renewable Energy Laboratory (NREL) 5 MW turbine. Along with the test data, the design methodology for creating this wind turbine is presented including the blade element momentum theory design of the performance-matched turbine using the open-source tools WT_Perf and XFoil. In addition, a strictly Froude-scale NREL 5 MW wind turbine design is also tested to provide a basis of comparison for the improved designs. While the improved, performance-matched turbine was designed to more closely match the NREL 5 MW design in performance under low model test Reynolds numbers, it did not maintain geometric similitude in the blade chord and thickness orientations. Other key Froude scaling parameters, such as blade lengths and rotor operational speed, were maintained for the improved designs. The results of this work support the development of protocols for properly designing scale model wind turbines that emulate the full scale design for Froude-scale wind/wave basin tests of floating offshore wind turbines.


2021 ◽  
Vol 6 (5) ◽  
pp. 1169-1190
Author(s):  
Alessandro Fontanella ◽  
Ilmas Bayati ◽  
Robert Mikkelsen ◽  
Marco Belloli ◽  
Alberto Zasso

Abstract. Floating offshore wind turbines are subjected to large motions due to the additional degrees of freedom of the floating foundation. The turbine rotor often operates in highly dynamic inflow conditions, and this has a significant effect on the overall aerodynamic response and turbine wake. Experiments are needed to get a deeper understanding of unsteady aerodynamics and hence leverage this knowledge to develop better models and to produce data for the validation and calibration of existing numerical tools. In this context, this paper presents a wind tunnel experiment about the unsteady aerodynamics of a floating turbine subjected to surge motion. The experiment results cover blade forces, rotor-integral forces, and wake. The 2D sectional model tests were carried out to characterize the aerodynamic coefficients of a low-Reynolds-number airfoil with harmonic variation in the angle of attack. The lift coefficient shows a hysteresis cycle close to stall, which grows in strength and extends in the linear region for motion frequencies higher than those typical of surge motion. Knowledge about the airfoil aerodynamic response was utilized to define the wind and surge motion conditions of the full-turbine experiment. The global aerodynamic turbine response is evaluated from rotor-thrust force measurements, because thrust influences the along-wind response of the floating turbine. It is found that experimental data follow predictions of quasi-steady theory for reduced frequency up to 0.5 reasonably well. For higher surge motion frequencies, unsteady effects may be present. The turbine near wake was investigated by means of hot-wire measurements. The wake energy is increased at the surge frequency, and the increment is proportional to the maximum surge velocity. A spatial analysis shows the wake energy increment corresponds with the blade tip. Particle image velocimetry (PIV) was utilized to visualize the blade-tip vortex, and it is observed that the vortex travel speed is modified in the presence of surge motion.


2009 ◽  
Vol 131 (3) ◽  
Author(s):  
S. Gómez-Iradi ◽  
R. Steijl ◽  
G. N. Barakos

This paper demonstrates the potential of a compressible Navier–Stokes CFD method for the analysis of horizontal axis wind turbines. The method was first validated against experimental data of the NREL/NASA-Ames Phase VI (Hand, et al., 2001, “Unsteady Aerodynamics Experiment Phase, VI: Wind Tunnel Test Configurations and Available Data Campaigns,” NREL, Technical Report No. TP-500-29955) wind-tunnel campaign at 7 m/s, 10 m/s, and 20 m/s freestreams for a nonyawed isolated rotor. Comparisons are shown for the surface pressure distributions at several stations along the blades as well as for the integrated thrust and torque values. In addition, a comparison between measurements and CFD results is shown for the local flow angle at several stations ahead of the wind turbine blades. For attached and moderately stalled flow conditions the thrust and torque predictions are fair, though improvements in the stalled flow regime are necessary to avoid overprediction of torque. Subsequently, the wind-tunnel wall effects on the blade aerodynamics, as well as the blade/tower interaction, were investigated. The selected case corresponded to 7 m/s up-wind wind turbine at 0 deg of yaw angle and a rotational speed of 72 rpm. The obtained results suggest that the present method can cope well with the flows encountered around wind turbines providing useful results for their aerodynamic performance and revealing flow details near and off the blades and tower.


Author(s):  
Michael Borg ◽  
Anthony Viselli ◽  
Christopher K. Allen ◽  
Matthew Fowler ◽  
Christoffer Sigshøj ◽  
...  

Abstract As part of the process of deploying new floating offshore wind turbines, scale model testing is carried out to de-risk and verify the design of novel foundation concepts. This paper describes the testing of a 1:43 Froude-scaled model of the TetraSpar Demo floating wind turbine prototype that shall be installed at the Metcentre test facility, Norway. The TetraSpar floating foundation concept consists of a floater tetrahedral structure comprising of braces connected together through pinned connections, and a triangular keel structure suspended below the floater by six suspension lines. A description of the experimental setup and program at the Alfond W2 Ocean Engineering Lab at University of Maine is given. The objective of the test campaign was to validate the initial design, and contribute to the development of the final demonstrator design and numerical models. The nonlinear hydrodynamic characteristics of the design are illustrated experimentally and the keel suspension system is shown to satisfy design criteria.


Author(s):  
Andrew J. Goupee ◽  
Bonjun J. Koo ◽  
Richard W. Kimball ◽  
Kostas F. Lambrakos ◽  
Habib J. Dagher

Beyond many of Earth's coasts exists a vast deepwater wind resource that can be tapped to provide substantial amounts of clean, renewable energy. However, much of this resource resides in waters deeper than 60 m where current fixed bottom wind turbine technology is no longer economically viable. As a result, many are looking to floating wind turbines as a means of harnessing this deepwater offshore wind resource. The preferred floating platform technology for this application, however, is currently up for debate. To begin the process of assessing the unique behavior of various platform concepts for floating wind turbines, 1/50th scale model tests in a wind/wave basin were performed at the Maritime Research Institute Netherlands (MARIN) of three floating wind turbine concepts. The Froude scaled tests simulated the response of the 126 m rotor diameter National Renewable Energy Lab (NREL) 5 MW, horizontal axis Reference Wind Turbine attached via a flexible tower in turn to three distinct platforms, these being a tension leg-platform, a spar-buoy, and a semisubmersible. A large number of tests were performed ranging from simple free-decay tests to complex operating conditions with irregular sea states and dynamic winds. The high-quality wind environments, unique to these tests, were realized in the offshore basin via a novel wind machine, which exhibited low swirl and turbulence intensity in the flow field. Recorded data from the floating wind turbine models include rotor torque and position, tower top and base forces and moments, mooring line tensions, six-axis platform motions, and accelerations at key locations on the nacelle, tower, and platform. A comprehensive overview of the test program, including basic system identification results, is covered in previously published works. In this paper, the results of a comprehensive data analysis are presented, which illuminate the unique coupled system behavior of the three floating wind turbines subjected to combined wind and wave environments. The relative performance of each of the three systems is discussed with an emphasis placed on global motions, flexible tower dynamics, and mooring system response. The results demonstrate the unique advantages and disadvantages of each floating wind turbine platform.


Author(s):  
Maxime Thys ◽  
Alessandro Fontanella ◽  
Federico Taruffi ◽  
Marco Belloli ◽  
Petter Andreas Berthelsen

Abstract Model testing of offshore structures has been standard practice over the years and is often recommended in guidelines and required in certification rules. The standard objectives for model testing are final concept verification, where it is recommended to model the system as closely as possible, and numerical code calibration. Model testing of floating offshore wind turbines is complex due to the response depending on the aero-hydro-servo-elastic system, but also due to difficulties to perform model tests in a hydrodynamic facility with correctly scaled hydrodynamic, aerodynamic and inertial loads. The main limitations are due to the Froude-Reynolds scaling incompatibility, and the wind generation. An approach to solve these issues is by use of hybrid testing where the system is divided in a numerical and a physical substructure, interacting in real-time with each other. Depending on the objectives of the model tests, parts of a physical model of a FOWT can then be placed in a wind tunnel or an ocean basin, where the rest of the system is simulated. In the EU H2020 LIFES50+ project, hybrid model tests were performed in the wind tunnel at Politecnico di Milano, as well as in the ocean basin at SINTEF Ocean. The model tests in the wind tunnel were performed with a physical wind turbine positioned on top of a 6DOF position-controlled actuator, while the hydrodynamic loads and the motions of the support structure were simulated in real-time. For the tests in the ocean basin, a physical floater with tower subject to waves and current was used, while the simulated rotor loads were applied on the model by use of a force actuation system. The tests in both facilities are compared and recommendations on how to combine testing methodologies in an optimal way are discussed.


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