scholarly journals Unidirectional Carbon Fiber Reinforced Thermoplastic Tape in Automated Tape Placement Process

2021 ◽  
Author(s):  
Svetlana Risteska

Thermoplastic matrix composites are finding new applications in the different industrial areas, thanks to their intrinsic advantages related to environmental compatibility and process-ability. The tape placement process is one of the few techniques that have the potential to continuously process thermoplastic composites in large industrial applications. Fiber-reinforced thermoplastic tapes are subjected to high heating and cooling rates during the tape placement process. The application of laser heating for the tape placement process requires a thorough understanding of the factors involved in the process. Qualitative experimental analysis is presented to identify the important phenomena during the tape placement of carbon (PEEK, PEKK, PAEK PPS) tapes. The present chapter focuses on the input parameters in the process of manufacturing composite parts. The mechanical performance of the final parts depend on a number of parameters. It should be void-free and well consolidated for reliable use in the structure. In the present work, it is becoming increasingly wiser to introduce the production of high-quality laminates, using laser AFP and ATL with quality consolidation during the laying process. The experimental results in this chapter help to better understand the consolidation process during LATP.

Polymers ◽  
2021 ◽  
Vol 13 (12) ◽  
pp. 1951
Author(s):  
Yi Di Boon ◽  
Sunil Chandrakant Joshi ◽  
Somen Kumar Bhudolia

Fiber reinforced thermoplastic composites are gaining popularity in many industries due to their short consolidation cycles, among other advantages over thermoset-based composites. Computer aided manufacturing processes, such as filament winding and automated fiber placement, have been used conventionally for thermoset-based composites. The automated processes can be adapted to include in situ consolidation for the fabrication of thermoplastic-based composites. In this paper, a detailed literature review on the factors affecting the in situ consolidation process is presented. The models used to study the various aspects of the in situ consolidation process are discussed. The processing parameters that gave good consolidation results in past studies are compiled and highlighted. The parameters can be used as reference points for future studies to further improve the automated manufacturing processes.


2013 ◽  
Vol 130 (2) ◽  
pp. 969-980 ◽  
Author(s):  
Nicole-Lee M. Robertson ◽  
John A. Nychka ◽  
Kirill Alemaskin ◽  
John D. Wolodko

2014 ◽  
Vol 657 ◽  
pp. 397-401
Author(s):  
Dragos Hodorogea

Due to ecological and sustainability constraints, in late years we see great achievements in green technology in the field of materials science. The development of high-performance biocomposites (made from natural resources) is increasing worldwide. The challenge in working with natural fiber reinforced composites is the large spectrum of possibilities for making them.Biocomposites properties are influenced by a number of variables, including the fiber type, environmental conditions (where the plant fibers are sourced), processing methods, and any modification of the fiber. It is well known that recently exists a large interest in the industrial applications of composites containing biofibers reinforced with biopolymers. The characteristics of reinforcing fibers used in biocomposites, including source, type, structure, composition, as well as mechanical properties, will be reviewed. The variety of biocomposite processing techniques as well as the factors (moisture content, fiber type and content, coupling agents and their influence on composites properties) affecting these processes will be discussed.Techniques for processing the natural fiber reinforced composites will be discussed based on thermoplastic matrices (compression molding, extrusion, injection molding, and thermoforming), and thermosets (resin transfermolding, sheet molding compound). Their influence on mechanical performance (tensile, flexural and impact properties) will be evaluated. Finally, the work will conclude with recent developments and future trends of biocomposites.


2010 ◽  
Vol 50 (12) ◽  
pp. 2448-2456 ◽  
Author(s):  
Tamás Deák ◽  
Tibor Czigány ◽  
Miroslava Maršálková ◽  
Jiří Militký

2014 ◽  
Vol 89 ◽  
pp. 145-150 ◽  
Author(s):  
Paula O. Guglielmi ◽  
Diego Blaese ◽  
Murilo Hablitzel ◽  
Gabriel Nunes ◽  
Victor R. Lauth ◽  
...  

For advanced ceramic composites, affordable manufacturing is still the most essential shortcoming with respect to successful commercial use. This holds particularly for components made out of composites with complex hierarchical structures and high demands of mechanical performance and reliability at the same time, e.g. fiber-reinforced ceramic matrix composites (FRCMCs). Therefore, a new processing route is presented here, which is based on the lamination of thermoplastic prepregs. This route allows not only affordable manufacturing, but also advanced mechanical reliability. Powder metallurgy techniques are combined here with concepts from the prepreg technology in a route consisting of the following steps (a) manufacturing of 2 D prepregs using commercial fiber fabrics which are infiltrated with compounds of ceramic particles embedded in an organic matrix, (b) followed by respective stacking and joining, (c) burn out of the organic matrix and (d) sintering to consolidate the matrix. Composites consisting of a porous Al2O3/ZrO2 matrix, reinforced by 8 layers of NextelTM 610 fiber fabric exhibit a bending strength of ~440 MPa, with graceful failure behavior, e.g. a stepwise stress reduction after peak nominal stress. The fracture of these composites is controlled by a series of interfacial delamination events, which enhance energy dissipation during failure.


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