scholarly journals Optimization of Additive Manufacturing of Precipitation Hardening Type STS630 by DED (Direct Energy Deposition) Process

2021 ◽  
Author(s):  
Yongjae Kwon ◽  
SeongSeon Shin ◽  
SangEun Joo ◽  
JongHoon Lee ◽  
JunHo Hwang ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Energy Deposition ◽  
Precipitation Hardening ◽  
Deposition Process ◽  
Direct Energy Deposition ◽  
Direct Energy

Multi-physics modeling of direct energy deposition process of thin-walled structures: defect analysis

2021 ◽  
Vol 67 (4) ◽  
pp. 1229-1242
Author(s):  
Shuhao Wang ◽  
Lida Zhu ◽  
Yichao Dun ◽  
Zhichao Yang ◽  
Jerry Ying Hsi Fuh ◽  
...  
Keyword(s):  
Energy Deposition ◽  
Deposition Process ◽  
Defect Analysis ◽  
Direct Energy Deposition ◽  
Thin Walled Structures ◽  
Direct Energy ◽  
Thin Walled ◽  
Physics Modeling

scholarly journals Study of High Speed Steel AISI M4 Powder Deposition using Direct Energy Deposition Process

2016 ◽  
Vol 25 (6) ◽  
pp. 353-358 ◽  
Author(s):  
E.M. Lee ◽  
G.W. Shin ◽  
K.Y. Lee ◽  
H.S. Yoon ◽  
D.S. Shim
Keyword(s):  
High Speed ◽  
Energy Deposition ◽  
High Speed Steel ◽  
Deposition Process ◽  
Direct Energy Deposition ◽  
Powder Deposition ◽  
Direct Energy ◽  
Steel Aisi

Microstructure evolution along build direction for thin-wall components fabricated with wire-direct energy deposition

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Janmejay Dattatraya Kulkarni ◽  
Suresh Babu Goka ◽  
Pradeep Kumar Parchuri ◽  
Hajime Yamamoto ◽  
Kazuhiro Ito ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Microstructural Evolution ◽  
Microstructure Evolution ◽  
Energy Deposition ◽  
Direct Energy Deposition ◽  
Content Type ◽  
Layer Deposition ◽  
Different Types ◽  
Direct Energy ◽  
Solidification Phenomenon

Purpose The use of a gas metal arc welding-based weld-deposition, referred to as wire-direct energy deposition or wire-arc additive manufacturing, is one of the notable additive manufacturing methods for producing metallic components at high deposition rates. In this method, the near-net shape is manufactured through layer-by-layer weld-deposition on a substrate. However, as a result of this sequential weld-deposition, different layers are subjected to different types of thermal cycles and partial re-melting. The resulting microstructural evolution of the material may not be uniform. Hence, the purpose of this study is to assess microstructure variation along with the lamination direction (or build direction). Design/methodology/approach The study was carried out for two different boundary conditions, namely, isolated condition and cooled condition. The microstructural evolution across the layers is hypothesized based on experimental assessment; this included microhardness, scanning electron microscopy imaging and electron backscatter diffraction analysis. These conditions subsequently collaborated with the help of thermal modeling of the process. Findings During a new layer deposition, the previous layer also is subject to re-melt. While the newly added layer undergoes rapid cooling through a combination of convection, conduction and radiation losses, the penultimate layer, sees a slower cooling curve due to its smaller exposure area. This behavior of rapid-solidification and subsequent re-melting and re-solidification is a progressing phenomenon across the layers and the bulk of the layers have uniform grains due to this remelt-re-solidification phenomenon. Research limitations/implications This paper studies the microstructure variation along with the build direction for thin-walled components fabricated through weld-deposition. This study would be helpful in addressing the issue of anisotropy resulting from the distinctive thermal history of each layer in the overall theme of metal additive manufacturing. Originality/value The unique aspect of this paper is the postulation of a generic hypothesis, based on experimental findings and supported by thermal modeling of the process, for remelt-re-solidification phenomenon followed by temperature raising/lowering repetitively in every layer deposition across the layers. This is implemented for different types of base plate conditions, revealing the role of boundary conditions on the microstructure evolution.

Anwendungszentrum für additive Fertigung/Center for Applied Additive Manufacturing – Influence of process parameters during high-speed laser direct energy deposition

2021 ◽  
Vol 111 (06) ◽  
pp. 368-371
Author(s):  
Sebastian Greco ◽  
Marc Schmidt ◽  
Benjamin Kirsch ◽  
Jan C. Aurich
Keyword(s):  
Additive Manufacturing ◽  
High Speed ◽  
Energy Deposition ◽  
Influence Of Process Parameters ◽  
Direct Energy Deposition ◽  
Additive Fertigung ◽  
Powder Bed ◽  
High Productivity ◽  
Direct Energy ◽  
Near Net Shape

Additive Fertigungsverfahren zeichnen sich durch die Möglichkeit der endkonturnahen Fertigung komplexer Geometrien aus. Die geringe Produktivität etablierter Verfahren wie etwa dem Pulverbettverfahren hemmen aktuell den wirtschaftlichen Einsatz additiver Fertigung. Das Hochgeschwindigkeits-Laserauftragschweißen (HLA) soll durch deutlich erhöhte Auftragsraten und somit bisher unerreicht hoher Produktivität bei der additiven Fertigung dazu beitragen, deren Wirtschaftlichkeit zu steigern.   Additive manufacturing enables the near-net-shape production of complex geometries. The low productivity of established processes such as powder bed processes is currently limiting the economic use of additive manufacturing. High-speed laser direct energy deposition (HS LDED) is expected to improve the economic efficiency of additive manufacturing by significantly increasing deposition rates and thus previously unattained high productivity.

scholarly journals Tool-Path Problem in Direct Energy Deposition Metal-Additive Manufacturing: Sequence Strategy Generation

IEEE Access ◽  
2020 ◽  
Vol 8 ◽  
pp. 91574-91585
Author(s):  
Maialen Murua ◽  
Alfredo Suarez ◽  
Diego Galar ◽  
Roberto Santana
Keyword(s):  
Additive Manufacturing ◽  
Energy Deposition ◽  
Tool Path ◽  
Direct Energy Deposition ◽  
Metal Additive Manufacturing ◽  
Direct Energy ◽  
Metal Additive

scholarly journals Hybrid additive manufacturing of steels and alloys

2020 ◽  
Vol 7 ◽  
pp. 6
Author(s):  
Vladimir V. Popov ◽  
Alexander Fleisher
Keyword(s):  
Additive Manufacturing ◽  
Energy Deposition ◽  
Modern Trend ◽  
Production Chain ◽  
Direct Energy Deposition ◽  
Powder Bed ◽  
Direct Energy ◽  
Manufacturing Techniques ◽  
Traditional Manufacturing

Hybrid additive manufacturing is a relatively modern trend in the integration of different additive manufacturing techniques in the traditional manufacturing production chain. Here the AM-technique is used for producing a part on another substrate part, that is manufactured by traditional manufacturing like casting or milling. Such beneficial combination of additive and traditional manufacturing helps to overcome well-known issues, like limited maximum build size, low production rate, insufficient accuracy, and surface roughness. The current paper is devoted to the classification of different approaches in the hybrid additive manufacturing of steel components. Additional discussion is related to the benefits of Powder Bed Fusion (PBF) and Direct Energy Deposition (DED) approaches for hybrid additive manufacturing of steel components.

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