Computational study of the dissolution of cellulose into single chains: the role of the solvent and agitation

We investigate the dissolution mechanism of cellulose using molecular dynamics simulations in both water and a mixture solvent consisting of water with Na$$^+$$ + , OH$$^-$$ - and urea. As a first computational study of its kind, we apply periodic external forces that mimic agitation of the suspension. Without the agitation, the bundles do not dissolve, neither in water nor solvent. In the solvent mixture the bundle swells with significant amounts of urea entering the bundle, as well as more water than in the bundles subjected to pure water. We also find that the mixture solution stabilizes cellulose sheets, while in water these immediately collapse into bundles. Under agitation the bundles dissolve more easily in the solvent mixture than in water, where sheets of cellulose remain that are bound together through hydrophobic interactions. Our findings highlight the importance of urea in the solvent, as well as the hydrophobic interactions, and are consistent with experimental results. Graphical abstract

The Mechanics of Forming Ideal Polymer–Solvent Combinations for Open-Loop Chemical Recycling of Solvents and Plastics

The inherent value and use of hydrocarbons from waste plastics and solvents can be extended through open-loop chemical recycling, as this process converts plastic to a range of non-plastic materials. This process is enhanced by first creating plastic–solvent combinations from multiple sources, which then are streamlined through a single process stream. We report on the relevant mechanics for streamlining industrially relevant polymers such as polystyrene (PS), polypropylene (PP), high-density polyethylene (HDPE), and acrylonitrile butadiene styrene (ABS) into chemical slurries mixed with various organic solvents such as toluene, xylene, and cyclohexane. The miscibility of the polymer feedstock within the solvent was evaluated using the Relative Energy Difference method, and the dissolution process was evaluated using the “Molecular theories in a continuum framework” model. These models were used to design a batch process yielding 1 tonne/h slurry by setting appropriate assumptions including constant viscosity of solvents, disentanglement-controlled dissolution mechanism, and linear increase in the dissolved polymer’s mass fraction over time. Solvent selection was found to be the most critical parameter for the dissolution process. The characteristics of the ideal solvent are high affinity to the desired polymer and low viscosity. This work serves as a universal technical guideline for the open-loop chemical recycling of plastics, avoiding the growth of waste plastic by utilising them as a carbon feedstock towards a circular economy framework.

The Mechanics of Forming Ideal Polymer Solvent Combinations for Open-Loop Chemical Recycling of Plastics and Solvents

The inherent value and use of hydrocarbon from waste plastics and solvents can be extended through open-loop chemical recycling as this process converts plastic to range of non-plastic materials. This process is enhanced by first creating plastic-solvent-combinations from multiple sources which are then streamlined through single process stream. We report on the relevant mechanics for streamlining industrially relevant polymers such as polystyrene (PS), polypropylene (PP), high-density polyethylene (HDPE) and acrylonitrile butadiene styrene (ABS) into chemical slurries mixed with various organic solvents such as toluene, xylene and cyclohexane. The miscibility of the polymer feedstock within the solvent was evaluated using the Relative Energy Difference method, and the dissolution process was evaluated using the “Molecular theories in a continuum framework” model. These models were used to design a batch process yielding 1 tonne/h slurry by setting appropriate assumptions including constant viscosity of solvents, disentanglement-controlled dissolution mechanism and linear increase of the dissolved polymer’s mass fraction over time. Solvent selection was found to be the most critical parameter for the dissolution process. The characteristics of the ideal solvent are high affinity to the desired polymer and low viscosity. This work serves as a universal technical guideline for open-loop chemical recycling of plastics avoiding the growth of waste plastic in a circular economy framework.

Role of Actinomycete sp. in Bio-extraction of Copper from Electronic Waste

Copper is bioleached from printed circuit boards (PCBs) using Actinomycete sp. It was identified by 16S rRNA, called Streptomyces graminofaciens. The tolerance of S. graminofaciens towards copper showed that it couldn’t live in the presence of copper sulfate. The process was carried out by culturing 3.09×103 CFU of S. graminofaciens in 50 ml of modified starch nitrate medium for three days at 200 rpm and 30C and then 0.5% e-waste was added for other 5 days. Glucose (0.01 g/ml) and ammonium sulfate (0.002g/ml) were the best carbon and nitrogen sources. At pH 5, the leached copper was 88.1%. The bio-dissolution mechanism was investigated via the production of enzymes of S. graminofaciens metabolites, which showed that the higher dissolution has occurred in an un-denatured sample (non-heating) than the denatured one (heating). FTIR spectra confirmed the action of S. graminofaciens through the disappearance and appearance of some peaks. SEM showed that the e-waste gained more pores as a result of bio-treatment, which refers to the liberation of metals in solution.

Evaluation of the corrosion behavior of modern spent nuclear fuels under repository conditions

In Germany it is planned to directly dispose spent nuclear fuel (SNF) from nuclear power plants together with other high-level radioactive wastes (HLW) from former SNF reprocessing (e.g., vitrified waste), in a deep geological repository for heat-generating wastes – the siting process for this repository was started in 2017 and is ongoing. Based on several decades of research, development, and demonstration (RD&D) it is generally accepted at the technical and scientific level that direct disposal of HLW and SNF in deep mined geological repositories is the safest and most sustainable option (CEC, 2011; IAEA, 2004). The current efforts to improve the performance and accident tolerance of fuels in nuclear power generation resulted in an increased utilization of a variety of new types of light-water reactor (LWR) fuels such as fuels doped with Cr, Al, and Si. This doping leads to a significant change of the microstructure of the fuel matrix. The corrosion behavior of these types of fuels under conditions relevant to deep geological disposal has hardly been studied so far; however, this is of crucial importance as the development of a robust safety case for deep geological disposal of SNF requires a solid understanding of its dissolution behavior over very long time scales (up to 1 million years). To fill this knowledge gap, additional systematic studies on modern doped UO2 fuels were needed. Corrosion experiments with SNF cannot entirely unravel all of the various concurring effects of the dissolution mechanism due to the chemical and structural complexity of SNF and its high beta and gamma radiation field during the first 1000 years; moreover, technical restrictions only allow a very limited number of experiments. Therefore, within the EU-DisCo project (https://www.disco-h2020.eu, last access: 11 October 2021), a very ambitious programme of corrosion studies on irradiated Cr and Al/Cr doped fuels was carried out, which was complemented by systematic single-effect dissolution studies (e.g., with respect to doping level, grain size and thermodynamic aspects) performed on carefully prepared and characterized, simplified UO2-based model materials. Here, we present recent results on the dissolution behavior of tailor-made UO2 model materials in accelerated static batch experiments using H2O2 as simulant for radiolytic oxidants, present in long-term disposal scenarios for SNF in failed container conditions due to the alpha irradiation of water. In these dissolution experiments pure UO2 reference pellets exhibiting different densities and grain sizes, as well as Cr-doped UO2 pellets with various Cr-doping levels, produced using different doping methods having different grain sizes, were used. In addition, Nd-doped and industrially produced Cr- and Cr/Nd-doped UO2 pellets were used to determine the influence of these parameters on the dissolution rates. The dissolution experiments were performed under strictly controlled conditions with respect to exclusion of oxygen, temperature control, and exclusion of light. This bottom-up approach was followed to understand how the addition of Cr-oxide into the fuel matrix affects SNF dissolution behavior under repository relevant conditions. The results of the dissolution experiments performed with real SNF and the model materials obtained by the DisCo partners build the basis for numerical simulations on the dissolution behavior of modern SNF. First results of the data evaluation indicate that the addition of dopants and the consequential modification of the fuel matrix does not lead to a significant change of the dissolution behavior of these fuels under repository relevant conditions compared to standard SNF (i.e. dissolution rates agree within an order of magnitude).

Evaluation of Surface Integrity in Electrochemical Micromachining of A286 Super alloy

Surface integrity of micro components is a major concern particularly in manufacturing industries as most geometry of the products must meet out necessary surface quality requirements. Advanced machining process like electrochemical micro machining possess the capabilities to machine micro parts with best surface properties exempting them from secondary operations. In this research work, different electrolytes have been employed for producing micro holes in A286 super alloy material to achieve the best surface quality and the measurement of surface roughness and surface integrity to evaluate the machined surface is carried out. The machined micro hole provides detailed information on the geometrical features. A study of parametric analysis meant for controlling surface roughness and improvement of surface integrity has been made to find out the suitable parameters for machining. The suitability of various electrolytes with their dissolution mechanism and the influence of various electrolytes have been thoroughly studied. Among the utilized electrolytes, EG + NaNO3 electrolyte provided the best results in terms of overcut and average surface roughness.