Single-Use Disposable Waste Upcycling via Thermochemical Conversion Pathway

Herein, the pyrolysis of two types of single-use disposable waste (single-use food containers and corrugated fiberboard) was investigated as an approach to cleanly dispose of municipal solid waste, including plastic waste. For the pyrolysis of single-use food containers or corrugated fiberboard, an increase in temperature tended to increase the yield of pyrolytic gas (i.e., non-condensable gases) and decrease the yield of pyrolytic liquid (i.e., a mixture of condensable compounds) and solid residue. The single-use food container-derived pyrolytic product was largely composed of hydrocarbons with a wide range of carbon numbers from C1 to C32, while the corrugated fiberboard-derived pyrolytic product was composed of a variety of chemical groups such as phenolic compounds, polycyclic aromatic compounds, and oxygenates involving alcohols, acids, aldehydes, ketones, acetates, and esters. Changes in the pyrolysis temperature from 500 °C to 900 °C had no significant effect on the selectivity toward each chemical group found in the pyrolytic liquid derived from either the single-use food containers or corrugated fiberboard. The co-pyrolysis of the single-use food containers and corrugated fiberboard led to 6 times higher hydrogen (H2) selectivity than the pyrolysis of the single-use food containers only. Furthermore, the co-pyrolysis did not form phenolic compounds or polycyclic aromatic compounds that are hazardous environmental pollutants (0% selectivity), indicating that the co-pyrolysis process is an eco-friendly method to treat single-use disposable waste.

Shock Absorption Characteristics and Optimal Design of Corrugated Fiberboard Using Drop Testing

The application of corrugated paper to buffer packaging has increased with the rise of the circular economy. The dynamic buffer curve is the key to designing the buffer packaging structure but requires multiple testing by small- and medium-sized enterprises (SMEs) without resources. In this study, we propose drop testing to perform a fractional factorial experiment and establish a regression model of impact strength through experimental data. The analysis results show that static stress, falling height, and buffer material thickness are the key variables of impact strength, and an impact strength prediction model (R2 = 94.1%) was obtained. Model verification using the buffer package design of a personal computer showed that the measured values of impact strength fell within the estimated 95% confidence interval. These results indicate that SMEs can use the proposed analysis procedure to improve the design of corrugated paper using minimal resources.

Relating bending stiffness measurements across various free span lengths

Bending stiffness should be an intrinsic property of a material, so it is puzzling that the TAPPI Standard Test Method T 836 “Bending stiffness, four point method” specifies span lengths when testing different types of corrugated fiberboard. These specified spans often limit the samples that can be measured with this method. To better understand the relationship between bending stiffness and span length, we performed measurements on a range of materials at different spans. The results provide a practical tool enabling comparison of bending stiff-ness measurements made at various span lengths. Additionally, this note discusses several areas that could serve as the foundation for more fundamental work exploring the bending behavior of corrugated board.