OPTIMIZATION OF RETTING AND EXTRACTION THROUGH CONSTITUTIVE MATERIAL MODELLING OF PLANT STEMS FOR VARIABILITY REDUCTION IN EXTRACTED NATURAL FIBERS

Natural plant fibers compared to glass fibers can provide a cost effective, lightweight and carbon negative reinforcement for polymer composites. However, the current commercial fiber extraction process induces defects including middle lamellae weakening during retting and kink bands during mechanical working. This leads to high variability in mechanical properties, making these fibers less favorable for structural applications at industrial scale. The aim of current research is to reduce this variability by studying the underlying mechanisms of natural fiber extraction to minimize fiber damage occurring at various steps in the process. In this study, flax stems were retted using the conventional dew/field and lab scale controlled enzymatic retting. The hand decorticated fibers from both methods were compared and enzymatic retting showed promising results in producing fine and uniform fibers as compared to fibers extracted by dew retting. To establish the constitutive parameters of the fibers for Finite Element Modeling (FEM), single retted flax stems were compression tested using a Texture Analyzer. This data can serve as the basis for modeling the mechanical deformation of plant stems passing through breaking rollers which is the first step in extraction after retting. The goal is to optimize the roller design and process conditions required to extract fibers with minimal damage and variability.

Springback Analysis for Warm Bending of Titanium Tube Based on Coupled Thermal-Mechanical Simulation

Titanium bent tubular parts attract extensive applications, thus meeting the ever-growing demands for light weight, high reliability, and long service life, etc. To improve bending limit and forming quality, local-heat-assisted bending has been developed. However, significant springback seriously reduces the dimensional accuracy of the bent tubular parts even under elevated forming temperatures, and coupled thermal-mechanical working conditions make springback behavior more complex and difficult to control in warm bending of titanium tubular materials. In this paper, using warm bending of thin-walled commercial pure titanium tube as a case, a coupled thermal-mechanical finite element model of through-process heating-bending-unloading is constructed and verified, for predicting the springback behavior in warm bending. Based on the model, the time-dependent evolutions of springback angle and residual stress distribution during thermal-mechanical unloading are studied. In addition, the influences of forming temperature and bending angle on springback angle, thickness variation, and cross-section flattening of bent tubes are clarified. This research provides a fundamental understanding of the thermal-mechanical-affected springback behavior upon local-heat-assisted bending for improving the forming accuracy of titanium bent tubular parts and structures.

Searching for a Tide Table for Business:

The article investigates the methods and conceptions of statistical inference used in business forecasting in the United States and in Europe in the 1920s. After presenting the methods and arguments used by the members of the Harvard Committee on Economic Research in the first years after its establishment in 1919, the article explores the far-reaching changes in method and conviction from 1922 on. The members’ realization that the future evolved differently than predicted prompted them to give up their hope for mechanical means of forecasting and to revoke their calls for the employment of the mathematical theory of probability in economics. Instead, they established an extensive correspondence with economic and political decision-makers that allowed them to base their forecasts on “inside information.” Subsequently, the article traces European attempts to adopt the Harvard Index of General Business Conditions in the early 1920s. Impressed by the seemingly mechanical working of the Harvard index, European economists and statisticians sought to establish similar indices for their countries. However, numerous revisions of the Harvard index in the mid-1920s cast doubt on the universality of the index and the existence of stable patterns and led European researchers to pursue different paths of investigation. The article complicates the larger history of statistical inference in economics in two meaningful ways. First, it argues that statistical inference with probability was not the long-sought solution for the problem of objectivity but a long-contested, and repeatedly discarded, approach. Second, it shows that these contestations were often triggered by deviations between forecasts and the conditions actually observed and by this means argues for the importance of the historical context in the history of economics.

Numerical simulations of gradient cooling technique for controlled production of differential microstructure in steel strip or plate

<abstract><p>Numerical studies were conducted to investigate the applicability of cooling strategies for controlledly producing a microstructure in the steel strip or plate, which changes as function of the plate length. In the numerical simulations, the water spray cooling was varied as function of the plate length and as a result, the different parts of the plate were cooled at different rates. We applied the previously developed numerical code where the transformation latent heat is coupled with the heat conduction and transfer model, which has also been calibrated to correspond to experimental laboratory cooling line. The applicability of the method was investigated for controlledly creating alternating bainite and polygonal ferrite regions in plates of two different thicknesses (0.8 cm and 1.2 cm thick plates) by cooling different parts of the plate to different temperatures before switching off the water cooling so that polygonal ferrite forms in the part which has been cooled to higher temperature and bainite forms in the low temperature part. The simulation results indicate that the controlled production of such alternating regions is possible, but the resulting regions in the studied scenario cannot be very thin. The transition regions between the ferrite and bainite regions in the simulated cases are in the range of 5–15 cm. Controlled production of zones consiting of softer phase in the otherwise bainitic steel could offer a possibility for creating designed tracks in a steel bainitic strip or plate, where the mechanical working or cutting of the material is easier.</p></abstract>

Post Solutionising Rolling Sway on the Precipitation Behaviour of Eutectoid Steel Powder Reinforced Al7075 Ternary Alloy Composites

The solitary distinguished thermal treatment to aluminium alloy matrix of nonferrous group with uniformly dispersed reinforcement particles is precipitation or age hardening with or without mechanical working. Al7075 ternary alloy composites belongs to Al-Zn-Mg group and bulk properties can be enhanced by the formation of the immensely small consistently spread out precipitates of solute rich second phase within the matrix phase. The treatment comprises solutionising (550°C) supported by controlled aging (100 and 180°C) below the solvus temperature of the given alloy. Aging expedites the diffusion of solute atoms to form secondary particles (intermetallics) from the room temperature super saturated solid solution. This process is supported by deformation known as rolling as post activity, develops strain hardening in matrix and reinforcement. The present work shows the distinction in the aging phenomenon on alloy and alloy matrix composites (reinforced with 3 and 6 wt% of eutectoid steel powder, 10-30 micron size) upon undergoing cold rolling prior to aging i.e., after solution treatment. The variation in the hardness distribution with aging kinetics for both aging temperatures with and without cold deformation (10 and 20%) in between the consecutive stages like, solution treatment and aging were investigated and peak hardness values were noted in each aging temperatures and results were analysed. In every hardness test 10 trials were performed and the average of 6 consistent readings are taken as the outcome. 20 to 40% improvement in peak hardness is observed with intentional deformation over without deformation. The composite may be used for light duty cold working dies where bulk hardness and frictional characteristics are very important.

Influence of selective heating on strain-based formability and pore closure rate of sintered powder metallurgy preforms during upsetting

An investigation on strain-based formability and pore closure rate of selectively heated sintered powder metallurgical aluminum–titanium composites has been carried out to evaluate the role of heating on the curing of stresses accumulated during mechanical working. Samples with an initial relative density of 90% and an aspect ratio of 1 were prepared through the powder metallurgy technique by applying suitable powder compaction pressures with different titanium contents such as 2%, 4% and 6%. A series of upsetting tests have been carried out on the prepared porous specimens using a 0.5 MN capacity hydraulic press and the failure zone was identified through the experimental work. It was found that failure occurs in the equatorial region of the workpiece due to the accumulation of stresses and the presence of higher amounts of pores. The magnitude of these accumulated stresses and the level of pores affect the formability of the components during cold upsetting. Therefore, there is a need to relieve the accumulated stresses and reduce the pores at the failure zone of the metals. Hence, this work is aimed at relieving the accumulated stresses, reducing the porosity amounts by adopting a novel mechanism of heating in the equatorial region of the samples for various temperatures such as 100 °C, 140 °C, 195 °C, 220 °C and 250 °C. As a result, the forming limit and pore closing rate were found to improve by selectively heating the specimens at locations where stresses have accumulated. Selectively heating this location relieves the accumulated stresses and decreases the number of pores present in the preforms, thereby enabling the metal to reach still higher strain levels before the onset of failure.