Storage Assignment Optimization in Robotic Mobile Fulfillment Systems

Robotic mobile fulfillment system (RMFS) is a new type of parts-to-picker order picking system, where robots carry inventory pods to stationary pickers. Because of the difference in working mode, traditional storage assignment methods are not suitable for this new kind of picking system. This paper studies the storage assignment optimization of RMFS, which is divided into products assignment stage and pods assignment stage. In the products assignment stage, a mathematical model maximizing the total correlation of products in the same pods is established to reduce the times of pod visits, and a scattered storage policy is adopted to reduce system congestion. A heuristic algorithm is designed to solve the model. In the pods assignment stage, a model is established minimizing the total picking distance of the mobile robots considering the turnover rate and the correlation of pods as well as the workload balance among picking corridors. A two-stage hybrid algorithm combining greedy algorithm and improved simulated annealing is designed to solve the model. Finally, a simulation experiment is carried out based on the historical order data of an e-commerce company. Results show that the storage assignment method proposed in the paper significantly improves the efficiency of order picking.

Study on the cardboard behavior during the vacuum picking process in automatic pantyhose packaging machine

This study presents a use case of Finite Element Method and comparative experimental studies on a subproblem in packaging machines. The variables in the vacuum picking system including baffle height, back pressure and friction between sheets are evaluated through simulations and experiments. It is found that baffle height, back pressure F and friction between sheets are all critical in successful operation of vacuum picking cardboards from in-feed magazine. This study is of some practical value for the implementation of vacuum picking board sheets from in-feed magazine on many types of packaging machinery.

An Artificial Intelligence of Things-Based Picking Algorithm for Online Shop in the Society 5.0’s Context

In this study, an Artificial Intelligence of Things (AIoT)-based automated picking system was proposed for the development of an online shop and the services for automated shipping systems. Speed and convenience are two key points in Industry 4.0 and Society 5.0. In the context of online shopping, speed and convenience can be provided by integrating e-commerce platforms with AIoT systems and robots that are following consumers’ needs. Therefore, this proposed system diverts consumers who are moved by AIoT, while robotic manipulators replace human tasks to pick. To prove this idea, we implemented a modified YOLO (You Only Look Once) algorithm as a detection and localization tool for items purchased by consumers. At the same time, the modified YOLOv2 with data-driven mode was used for the process of taking goods from unstructured shop shelves. Our system performance is proven by experiments to meet the expectations in evaluating efficiency, speed, and convenience of the system in Society 5.0’s context.