High performance biobased pour-in-place rigid polyurethane foams from facile prepared castor oil-based polyol: Good compatibility with pentane series blowing agent

In this paper, biobased and environmentally friendly rigid polyurethane foams (RPUF) from high hydroxyl value castor oil-based polyols have been prepared without the addition of petroleum-based polyols in the formulation. The new Biopolyol with high hydroxyl value was designed on the basis of the analysis of functionality, structure and hydroxyl value relation and synthesized directly from castor oil in a facile one-pot three-step system. A series of Biopolyols with hydroxyl values in the range of 550–650 mg KOH/g were obtained through transesterification, epoxidation, and hydrolysis. The Biopolyol chemical structure was characterized using FT-IR,1H NMR spectroscopies. The formulated blend polyol with amine catalysts and cyclopentane as a blowing agent have good cyclopentane solubility and phase separation between cyclopentane and polyol was not observed after 30 days. The foaming characteristics were evaluated and improved results were obtained. The thermal conductivity, thermal stability, compressive strength, morphology, dimensional stability, density, and foam flow of the RPUFs were characterized. The results are compared with RPUF prepared using standard commercial polyether polyols for pour-in-place RPUFs. The prepared biobased RPUFs from Biopolyol was able to reach the required satisfactory properties for the appliance industry.

Optimisation of Epoxide Ring-Opening Reaction for the Synthesis of Bio-Polyol from Palm Oil Derivative Using Response Surface Methodology

The development of bio-polyol from vegetable oil and its derivatives is gaining much interest from polyurethane industries and academia. In view of this, the availability of methyl oleate derived from palm oil, which is aimed at biodiesel production, provides an excellent feedstock to produce bio-polyol for polyurethane applications. In this recent study, response surface methodology (RSM) with a combination of central composite rotatable design (CCRD) was used to optimise the reaction parameters in order to obtain a maximised hydroxyl value (OHV). Three reaction parameters were selected, namely the mole ratio of epoxidised methyl oleate (EMO) to glycerol (1:5–1:10), the amount of catalyst loading (0.15–0.55%) and reaction temperature (90–150 °C) on a response variable as the hydroxyl value (OHV). The analysis of variance (ANOVA) indicated that the quadratic model was significant at 98% confidence level with (p-value > 0.0001) with an insignificant lack of fit and the regression coefficient (R2) was 0.9897. The optimum reaction conditions established by the predicted model were: 1:10 mole ratio of EMO to glycerol, 0.18% of catalyst and 120 °C reaction temperature, giving a hydroxyl value (OHV) of 306.190 mg KOH/g for the experimental value and 301.248 mg KOH/g for the predicted value. This result proves that the RSM model is capable of forecasting the relevant response. FTIR analysis was employed to monitor the changes of functional group for each synthesis and the confirmation of this finding was analysed by NMR analysis. The viscosity and average molecular weight (MW) were 513.48 mPa and 491 Da, respectively.

Contact Angle Properties of Bioacrylic Palm Oil Based Polyol for Polyurethane Coating

Bio-acrylic palm oil based polyol was synthesized and characterized for polyurethane (PU) coating. In this project, acrylation of palm oil based polyol was done by using different amount of 2-hydroxyethyl methacrylate (HEMA) along with styrene mole ratio at 1:0.5:2, 1:1:2 and 1:1.5:2. The result shows that the increasing amount of HEMA content has increased the hydroxyl value. The characterization of bio-acrylic palm oil based polyol carried out by IR spectroscopic analysis and hydroxyl value. Coated surfaces were then characterized for the drying and gelling time, contact angle test and FTIR analysis were also reported. As the NCO/OH ratio of the coatings increased, there were progressive increased in mechanical and anticorrosive properties for all the coatings. Overall, this study showed that the material holds promise to be used as an effective HYPERLINK "https://www.sciencedirect.com/topics/materials-science/surface-coating" \o "Learn more about Surface Coating" surface coating compound by designing the formulation based on the desired performance.

Influence of HTPB prepolymer on achieved properties of composite solid propellant

Changes/variations during manufacturing and storage of free radical-polymerized hydroxyl-terminated polybutadiene resin/prepolymer (widely used binder for the composite solid propellants) are not reflected in terms of appreciable change in the hydroxyl value. As a result, cured properties of the propellant mixed using the given formulation finalized by keeping R ratio (NCO/OH ratio) within 0.7–0.9 did not yield predicted mechanical properties. Investigations carried out subsequently, by the authors, identified the root cause to be variations in molecular weight and its distribution, which were not indicated in terms of change in hydroxyl value. Authors confirmed their findings by 1H1NMR studies whereby the variation in molecular weight distribution could be explained in terms of variation in spin–spin relaxation time ( T 2) values.

Facile method based on 19F-NMR for the determination of hydroxyl value and molecular weight of hydroxyl terminated polymers

Two-steps method to determine hydroxyl value and molecular weight of hydroxyl terminated polymers by 19F-NMR measurements.