Evaluation of Cortical Bone Microdamage and Primary Stability of Orthodontic Miniscrew Using a Human Bone Analogue

Orthodontic miniscrews have gained popularity; however, they have some drawbacks, including screw loosening that results from bone resorption caused by excess microdamage created during screw insertion. Pilot hole preparation through the cortical bone is considered beneficial to avoid such microdamage, while an overly large pilot hole impairs primary stability. Hence, we used a human bone analogue to evaluate the microdamage and primary stability to estimate the optimal pilot hole size that would minimize the screw loosening risk. Ti6Al4V orthodontic miniscrews and 1.0-mm-thick synthetic cortical bone pieces were prepared. Various compressive loads were applied in indentation tests to test pieces’ surfaces, and the microdamaged areas were confirmed as stress-whitening zones. Screw insertion tests were performed in which a miniscrew was inserted into the test pieces’ pilot hole with a diameter of 0.7–1.2 mm in 0.1-mm intervals, and the stress-whitening area was measured. The insertion and removal torque were also measured to evaluate primary stability. The stress-whitening areas of the 1.0–1.2 mm pilot hole diameter groups were significantly smaller than those of the other groups (p < 0.05), whereas the 0.9 and 1.0 mm pilot hole diameter groups showed higher primary stability than other groups. In conclusion, the bone analogue could be utilized to evaluate microdamage in cortical bones and the primary stability of miniscrews.

The Tensile Behaviour of Highly Filled High-Density Polyethylene Quaternary Composites: Weld-Line Effects, DIC Curiosities and Shifted Deformation Mechanisms

The interactive effects between additives and weld lines, which are frequent injection-moulding defects, were studied in high-density polyethylene (HDPE) and compared to weld-line-free reference samples. These materials were formulated around a D- and I-optimal experimental design, based on a quadratic Scheffé polynomial model, with up to 60 wt% calcium carbonate, masterbatched carbon black and a stabiliser package. Where reasonable and appropriate, the behaviours of the systems were modelled using statistical techniques, for a better understanding of the underlying trends. The characterisations were performed through the use of conventional tensile testing, digital image correlation (DIC) and scanning electron microscopy (SEM). A range of complex interactive effects were found during conventional tensile testing, with DIC used to better understand and explain these effects. SEM is used to better understand the failure mechanics of some of these systems through fractography, particularly regarding particle effects. A measure is introduced to quantify the deviation of the pre-yield deformation curve from the ideal elastic case. Novel analysis of DIC results is proposed, through the use of combined time-series plots and measures quantifying the extent and localisation of peak deformation. Through this, it could be found that strong shifts in the deformation mechanisms occur as a function of formulation and the presence/absence of weld lines. Primarily, changes are noted in the onset of continuous inter- and intralamellar slip and cavitation/fibrillation, seen through the onset of localised deformation and stress-whitening.

Highly contrastive, real-time modulation of light intensity by reversible stress-whitening of spontaneously formed nanocomposites: Application to wearable strain sensors

Stress-whitening is generally regarded as a sign of irreversible elasticity failure of polymer materials. Here, we report for the first time that in stark contrast to the conventional insight, the...

Stress Whitening as an Observation Method of Residual Stress in MABS Polymer Material through the Example of Holding Pressure in an Injection Molding Process

The effects such as warpage, dimensional instability and environmental stress corrosion, due to the presence of residual stresses in polymeric products, are strongly dependent on injection molding conditions. The holding time and holding pressure belongs to most important processing parameters, determining the dimensional stability and properties of injected goods. A new procedure based on a visualization technique was applied, where the levels of residual stresses of the samples were estimated. The experiments were performed for samples produced of translucent methacrylate acrylonitrile butadiene styrene (MABS), a commodity polymer with a high transparency, necessary for the optical visualization of the stress whitening. The samples produced by injecting molding were deformed to a constant elongation, to observe the dependent stress whitening effect subsequently used to evaluate the stress distribution. It was found that depending on the value of the injection holding pressure, various levels of residual stress and its distribution may be observed in MABS samples. These measurements conformed that the applied optical method is an easy-to-perform technique. The possibility to detect the residual stresses over the whole cross-section of the transparent product, without the necessity for local stress determination, is another significant advantage of this investigation procedure.