Lean construction and project performance in the Australian construction industry

The construction industry is plagued by poor project performance and the adoption of lean construction is seen as a way to address this issue. Therefore, this research aims to assess the implementation of lean construction and its relationships with project performance in the Australian construction industry. Just in time, last planner system, Six Sigma, and 5S management are the four lean construction tools investigated in the research. Data were collected using a questionnaire survey from construction practitioners in Sydney, Australia. Results show that the implementation of these four tools is adequate, although some lean activities need to be implemented at a higher level. Lean construction also has strong correlations with many project performance indicators, demonstrating its value to the construction industry that is in a dire need of improvement. Finally, this research also recommends specific areas for improvements.

Implementation of lean practices facilitated by BIM functionalities in the construction phase: advances and opportunities

Over the past few decades, construction productivity has been at a standstill. Lean and Building Information Modelling (BIM) is attracting increasing interest in the construction industry as a way to increase construction productivity. This paper aims to contribute to the body of knowledge by identifying hitherto unexplored opportunities for the use of BIM functionalities as a support and as facilitators of the application of lean practices in the construction phase. A systematic literature review was adopted as the methodological approach in this research, and reported case studies related to the scope of this paper were searched. The results show that lean practices can be classified into four degrees of BIM support based on the level of current exploration. Just one lean practice (the last planner system) has been extensively explored, three have been reasonably explored, and five have just been preliminarily explored. Five practices have not been explored at all. This research summarises the already studied and the potential additional uses of BIM functionalities to support each lean practice, showing that lean practices supported by BIM functionalities are still underused and that further studies can explore additional ways to support these practices. This study holds great value for a broader practical application of lean practices, bringing faster and easier results with more extensive BIM support.

The Last-Planner-System’s impact on project culture

Purpose The purpose of this paper is to investigate the Last-Planner-System’s impact on project cultures in terms of partnering. Design/methodology/approach A case study was performed using multiple data gathering approaches. The project cultures of three projects not applying the Last-Planner-System were compared with three projects that apply the Last-Planner-System. In total, 30 participants were involved in the study. Semi-structured interviews were held and analysed by applying qualitative content analysis. Also, the “organizational culture assessment instrument”, which belongs to the “competing values framework”, was used by means of an online survey. Findings The Last-Planner-System leads to increased levels of mutual understanding and control about the tasks and issues of the other parties. This detailed overview leads towards a more distinguished evaluation of the trustworthiness of individuals. This does not necessarily lead to a partnering project culture. Originality/value The contribution to research is that higher levels of transparency and mutual understanding do not necessarily lead to a high level of trust. Rather, transparency could be seen as a controlling mechanism that leads to better-founded estimations about the trustworthiness of others in the project.

Integrating critical chain project management with last planner system for linear scheduling of modular construction

Purpose The purpose of this paper is to present a new method for project tracking and control of integrated offsite and onsite activities in modular construction considering practical characteristics associated with this type of construction. Design/methodology/approach The design embraces building information modelling and integrates last planner system (LPS), linear scheduling method (LSM) and critical chain project management (CCPM) to develop tracking and control procedures for modular construction projects. The developed method accounts for constraints of resources continuity and uncertainties associated with activity duration. Features of proposed method are illustrated in a case example for tracking and control of modular projects. Findings Comparison between developed schedule and Monte Carlo simulation showed that baseline duration generated from simulation exceeds that produced by developed method by 12% and 10% for schedules with 50% and 90% confidence level, respectively. These percentages decrease based on interventions of members of project team in the LPS sessions. The case example results indicate that project is delayed 5% and experienced cost overrun of 2.5%. Originality/value Developed method integrated LPS, LSM and CCPM while using metrics for reliability assessment of linear schedules, namely, critical percent plan complete (PPCcr) and buffer index (BI). PPCcr and BI measure percentage of plan completion for critical activities and buffer consumption, respectively. The developed method provides a systematic procedure for forecasting look-ahead schedules using forecasting correction factor Δt and a newly developed tracking and control procedure that uses PPCcr and BI. Quantitative cost analysis is also provided to forecast and monitor project costs to prove the robustness of proposed framework.

Prospect of lean practices towards construction supply chain management trends

Purpose To deal with the present situation and recover after the COVID-19 pandemic, construction firms are required to recognise the trends in construction supply chain management (CSCM) for the upcoming years and determine the appropriate practices towards the trends for the improvement of construction activities in terms of strategy, tactic and operations. This paper aims to recognise key trends in CSCM and uses these trends as strategic criteria for the evaluation and prioritisation of lean construction (LC) tools at different project phases including design and architectural engineering, planning and control, on-site construction and safety management. Design/methodology/approach The integrated analytic hierarchy process–Delphi method is used to collect and analyse the data from construction experts to evaluate the importance levels of the CSCM trends and recommend the appropriate tools for LC practices to improve project performances. Findings Seven key CSCM trends are identified: lean supply chain management (SCM), supply chain (SC) integration, SC standardisation, SC problem-solving, SC information-sharing, SC flexibility and SC sustainability. Based on these trends, a set of prioritised lean tools are suggested for LC practices, in which “virtual design construction” (VDC) and “last planner system” are considered as the central tools. These two LC practices can be integrated with other effective tools to support the strategic, tactical and operational targets in construction supply chain (CSC) projects. Research limitations/implications This study gives the managerial implications by developing an application framework of LC practices for CSC projects. The framework promotes “VDC” as a strategic tool for the phase of design and architectural engineering and considers “last planner system” as the central LC practice for the phase of project planning and control. The framework also focuses on the improvement of efficiency in construction operations by taking into account the aspects of on-site collaboration, problem-solving, improvement and safety. Originality/value Up to date, there is still a lack of researches in classifying and prioritising the significant LC tools for each project phase to deal with CSC issues in both breadth and depth. Thus, this study is performed to provide construction managers with the awareness of CSCM trends on which they can focus to have strategic criteria for selecting LC practices to improve CSC performances.

Using Real-Time Indoor Resource Positioning to Track the Progress of Tasks in Construction Sites

Lean construction methods have demonstrated potential to improve construction productivity. For example, the location-based management system and the last planner system have increased the reliability of planning and control in construction production. However, these benefits are often reduced because of inaccurate manual data collection. To alleviate these problems, technologies for automated monitoring of workers have been developed to identify site events in chaotic environments. This paper aims to investigate whether a Bluetooth low-energy-based real-time indoor positioning system can monitor task progress from workers’ presence. Our findings suggest that the proposed system is a feasible solution for monitoring task-level progress when there are explicit dependencies between tasks. This method could automatically detect task start and finish times and estimate the hours required to complete a task. This enables the measurement of waste hidden inside tasks, which allows for interventions for improving flows and eliminating waste.

Application of last planner system with BIM in construction plan management

The project team maintains workflow continuity as much as possible to deliver products on time. Nevertheless, poor construction management makes the workflow unstable during the construction process, which leads to the delayed delivery of the building. As different methods to improve production efficiency, Lean Construction and Building Information Modelling (BIM) have a positive impact on the industry. Although many researches have shown the unique advantages of the Last Planner System (LPS) and BIM Technology, the advantages of their integration have not been fully exploited. This paper explores the application of the LPS and BIM in the construction phase through a project that transforms from traditional construction process planning to the use of the LPS. The project results show the impact of the LPS and BIM as lean methods on the project, which can improve the workflow of the construction project by improving efficiency and coordination.