Effect of Calcination Temperature on Mechanical Properties of Magnesium Oxychloride Cement

In order to make full use of magnesium chloride resources, the development and utilisation of magnesium oxychloride cement have become an ecological and economic goal. Thus far, however, investigations into the effects on these cements of high temperatures are lacking. Herein, magnesium oxychloride cement was calcinated at various temperatures and the effects of calcination temperature on microstructure, phase composition, flexural strength, and compressive strength were studied by scanning electron microscopy, X-ray diffraction, and compression testing. The mechanical properties varied strongly with calcination temperature. Before calcination, magnesium oxychloride cement has a needle-like micromorphology and includes Mg(OH)2 gel and a trace amount of gel water as well as 5 Mg(OH)2·MgCl2·8H2O, which together provide its mechanical properties (flexural strength, 18.4 MPa; compressive strength, and 113.3 MPa). After calcination at 100 °C, the gel water is volatilised and the flexural strength is decreased by 57.07% but there is no significant change in the compressive strength. Calcination at 400 °C results in the magnesium oxychloride cement becoming fibrous and mainly consisting of Mg(OH)2 gel, which helps to maintain its high compressive strength (65.7 MPa). When the calcination temperature is 450 °C, the microstructure becomes powdery, the cement is mainly composed of MgO, and the flexural and compressive strengths are completely lost.

Improved Magnesium Cement for Durable Hemp Composite Boards

Hemp concrete is a well-known bio-based building material, but due to its relatively low compressive strength is mainly used as an insulation material with a load-bearing wooden frame. There are possibilities to expand hemp concrete application in construction by substituting traditional lime with magnesium cement. Magnesium oxychloride cement is a material already known for some time and nowadays used in building board production. Strength, lightweight, ease of use are advantages that highlight relatively new magnesium oxychloride type boards compared to traditional sheeting materials such as plywood, gypsum plasterboard and fibre-cement board. Therefore, similar parameters are thought to be reached by producing magnesium oxychloride hemp board. In this work, magnesium cement water resistance was studied and possibilities to improve it was examined by adding fly ash and nanosilica. Among the nanomaterials used in building materials, nanosilica has gained significant interest by performing a beneficial effect in improving the mechanical properties of concretes. In addition, due to its ultrafine size and high chemical reactivity, the performance of nanosilica is much better with a lower amount of admixture required. Results show that applied nanosilica slightly reduced the compressive strength of magnesium cement in a dry state, but at the same time significantly increased its water resistance. Hemp magnesium oxychloride cement board prototype samples were produced and demonstrate promising results for further manufacturing of hemp composite boards.

Research and Engineering Application of Salt Erosion Resistance of Magnesium Oxychloride Cement Concrete

Aiming at the problem that ordinary cement concrete is subjected to damage in heavy saline soil areas in China, a new type of magnesium oxychloride cement concrete is prepared by using the gelling properties of magnesium oxychloride cement in this study, and the erosion resistance of the synthesized magnesium oxychloride cement concrete in concentrated brine of salt lakes is studied through the full immersion test. The effects of concentrated brine of salt lakes on the macroscopic, microscopic morphology, phase composition and mechanical properties of magnesium oxychloride cement concrete are investigated by means of macro-morphology, erosion depth, SEM, XRD and strength changes. The salt erosion resistance mechanism of magnesium oxychloride cement concrete is revealed. The results demonstrate that under the environment of full immersion in concentrated brine of salt lakes, there is no macroscopic phenomenon of concrete damage due to salt crystallization, and the main phase composition is basically unchanged. The microscopic morphology mostly changes from needle-rod-like to gel-like. Due to the formation of a new 5·1·8 phase on the surface layer and the increase in compactness, its compressive strength has a gradual increase trend. Based on the engineering application of magnesium oxychloride cement concrete, it is further confirmed that magnesium oxychloride cement concrete has excellent salt erosion resistance and good weather resistance, which provides theoretical support for future popularization and application.