An Innovated Water Shutoff Technology in Offshore Carbonate Reservoir

The problem of water production in carbonate reservoir is always a worldwide problem; meanwhile, in heavy oil reservoir with bottom water, rapid water breakthrough or high water cut is the development feature of this kind of reservoir; the problem of high water production in infill wells in old reservoir area is very common. Each of these three kinds of problems is difficult to be tackled for oilfield developers. When these three kinds of problems occur in a well, the difficulty of water shutoff can be imagined. Excessive water production will not only reduce the oil rate of wells, but also increase the cost of water treatment, and even lead to well shut in. Therefore, how to solve the problem of produced water from infill wells in old area of heavy oil reservoir with bottom water in carbonate rock will be the focus of this paper. This paper elaborates the application of continuous pack-off particles with ICD screen (CPI) technology in infill wells newly put into production in brown field of Liuhua, South China Sea. Liuhua oilfield is a biohermal limestone heavy oil reservoir with strong bottom water. At present, the recovery is only 11%, and the comprehensive water cut is as high as 96%. Excessive water production greatly reduces the hydrocarbon production of the oil well, which makes the production of the oilfield decrease rapidly. In order to delay the decline of oil production, Liuhua oilfield has adopted the mainstream water shutoff technology, including chemical and mechanical water shutoff methods. The application results show that the adaptability of mainstream water shutoff technology in Liuhua oilfield needs to be improved. Although CPI has achieved good water shutoff effect in the development and old wells in block 3 of Liuhua oilfield, there is no application case in the old area of Liuhua oilfield which has been developed for decades, so the application effect is still unclear. At present, the average water cut of new infill wells in the old area reaches 80% when commissioned and rises rapidly to more than 90% one month later. Considering that there is more remaining oil distribution in the old area of Liuhua oilfield and the obvious effect of CPI in block 3, it is decided to apply CPI in infill well X of old area for well completion. CPI is based on the ICD screen radial high-speed fluid containment and pack-off particles in the wellbore annulus to prevent fluid channeling axially, thus achieving well bore water shutoff and oil enhancement. As for the application in fractured reef limestone reservoir, the CPI not only has the function of wellbore water shutoff, but also fills the continuous pack-off particles into the natural fractures in the formation, so as to achieve dual water shutoff in wellbore and fractures, and further enhance the effect of water shutoff and oil enhancement. The target well X is located in the old area of Liuhua oilfield, which is a new infill well in the old area. This target well with three kinds of water problems has great risk of rapid water breakthrough. Since 2010, 7 infill wells have been put into operation in this area, and the water cut after commissioning is 68.5%~92.6%. The average water cut is 85.11% and the average oil rate is 930.92 BPD. After CPI completion in well X, the water cut is only 26% (1/3 of offset wells) and the oil rate is 1300BPD (39.6% higher than that of offset wells). The target well has achieved remarkable effect of reducing water and increasing oil. In addition, in the actual construction process, a total of 47.4m3 particles were pumped into the well, which is equivalent to 2.3 times of the theoretical volume of the annulus between the screen and the borehole wall. Among them, 20m3 continuous pack-off particles entered the annulus, and 27.4m3 continuous pack-off particles entered the natural fractures in the formation. Through the analysis of CPI completed wells in Liuhua oilfield, it is found out that the overfilling quantity is positively correlated to the effect of water shutoff and oil enhancement.

Pilot Project: Application of Multi-Component Thermal Fluid Stimulation on Shallow Heavy Oil Reservoir in Kazakhstan

Cyclic steam simulation (CSS) was widely used to recover heavy oil in shallow reservoirs in Kazakhstan. In the late stage of CSS in M oilfield, the performance of this CSS project was poor with high water cut and low oil steam ratio (OSR), indicating low economic benefit. The multi-component thermal fluid (MTF) stimulation trial has been conducted there since March 2018 to evaluate the feasibility of this technology. This paper introduces the field experience and the production performance of MTF stimulation. Results are from 32 cycles of MTF stimulations in 23 wells, most of which had completed their 4 cycles of CSS before. MTF technology is based on a high-pressure jet combustion mechanism, generating a mixture of nitrogen, carbon dioxide and vapor (MTF) under a sealed combustion condition. The mixture fluid provides a significant enhancement through a synergistic effect in the reservoir. The soaking and recovery process are the same as the conventional steam stimulation, meanwhile the requirements for completion and wellbore structure are the same as well. By the time of statistic, average cyclic OSR reaches 2.19 from 0.49 of last CSS cycle. Average water cut declines from 90% to 40% and daily oil production rises from 22 bbls to 33 bbls. Free water is almost invisible in the produced fluid, instead, a stable quasi-monophasic flow has been presented even at low temperatures. This effectively increases the fluidity and dilatancy of crude oil, and greatly replenishes the elastic energy of the formation. Meanwhile, with all components injected into the formation, MTF stimulation achieves significant reduction in carbon emissions. Although this is a pilot test, considerable economic benefits have been achieved with the increase of oil production efficiency. MTF stimulation brings an additional profit of USD 4.4 million for the first year under conditions of local material's cost. This successful pilot demonstrates that MTF stimulation may play an important role at late stage of CSS, even it has its own prospect in an initial heavy oil reservoir development. In the meantime, this pilot experience can be used as a reference for other similar reservoirs’ development.

Prediction of Conformance Control Performance for Cyclic-Steam-Stimulated Horizontal Well Using the XGBoost: A Case Study in the Chunfeng Heavy Oil Reservoir

Conformance control is an effective method to enhance heavy oil recovery for cyclic-steam-stimulated horizontal wells. The numerical simulation technique is frequently used prior to field applications to evaluate the incremental oil production with conformance control in order to ensure cost-efficiency. However, conventional numerical simulations require the use of specific thermal numerical simulators that are usually expensive and computationally inefficient. This paper proposed the use of the extreme gradient boosting (XGBoost) trees to estimate the incremental oil production of conformance control with N2-foam and gel for cyclic-steam-stimulated horizontal wells. A database consisting of 1000 data points was constructed using numerical simulations based on the geological and fluid properties of the heavy oil reservoir in the Chunfeng Oilfield, which was then used for training and validating the XGBoost model. Results show that the XGBoost model is capable of estimating the incremental oil production with relatively high accuracy. The mean absolute errors (MAEs), mean relative errors (MRE) and correlation coefficients are 12.37/80.89 t, 0.09%/0.059% and 0.99/0.98 for the training/validation sets, respectively. The validity of the prediction model was further confirmed by comparison with numerical simulations for six real production wells in the Chunfeng Oilfield. The permutation indices (PI) based on the XGBoost model indicate that net to gross ratio (NTG) and the cumulative injection of the plugging agent exerts the most significant effects on the enhanced oil production. The proposed method can be easily transferred to other heavy oil reservoirs, provided efficient training data are available.

Research and Application of Cold Productivity Formula of Horizontal Well in the Power-Law Fluid Heavy Oil Reservoir

Considering the rheological properties of fluid, reservoir heterogeneity, and eccentricity factor, the productivity formula of horizontal well for the power-law fluid heavy oil reservoir is derived by transforming the three-dimensional seepage problem into a two-dimensional seepage problem. The heavy oil production calculated by this formula is in good agreement with the actual production in the offshore oil field. Then, the influencing factors of production are analyzed, and the results show that the power-law index has the greatest influence on production. When the power-law index is less than 0.8, the production increases slowly with the power-law index and when it is greater than 0.8, the production increases faster. The power-law index has a greater impact on production for higher production pressure differential and longer horizontal well. Anisotropy has significant influence on the production. When the value of Kh/Kv is less than 10, the production decreases rapidly with the Kh/Kv; after the value of Kh/Kv is greater than 10, the production decreases slower. Eccentricity has trivial impact on the production.

Comparison of Foamy Oil Behaviour between Shallow and Middepth Heavy Oil Reservoirs in the Orinoco Belt

Nowadays, extra heavy oil reservoirs in the Orinoco Heavy-Oil-Belt in Venezuela are exploited via cold production process, which present different production performance in well productivity and primary recovery factor. The purpose of this study is to investigate the causes for such differences with the aspect of foamy oil mechanism. Two typical oil samples were adopted from a shallow reservoir in western Junìn region and a middepth reservoir in eastern Carabobo region in the Belt, respectively. A depletion test was conducted using 1D sand-pack with a visualized microscopic flow observation installation for each of the oil samples under simulated reservoir conditions. The production performance, the foamy oil behaviour, and the oil and gas morphology were recorded in real time during the tests. The results indicated that the shallow heavy oil reservoir in the Belt presents a weaker foamy oil phenomenon when compared with the middepth one; its foamy oil behaviour lasts a shorter duration with a smaller scope, with bigger bubble size and less bubble density. The difference in foamy oil behaviour for those two types of heavy oil reservoir is caused by the difference in reservoir pressure, solution GOR, asphaltene content, etc. Cold production presents obvious features of three stages under the action of strong foamy oil displacement mechanism for the middepth heavy oil reservoir, which could achieve a more favourable production performance. In the contrary, no such obvious production characteristics for the shallow heavy oil reservoir are observed due to weaker foamy oil behaviour, and its primary recovery factor is 9.38 percent point lower than which of the middle heavy oil reservoirs.

The Impact of Plane Heterogeneity on Steam Flooding Development in Heavy Oil Reservoirs

Steam flooding is proven to be an effective method to improve the development effect of heavy oil reservoirs. And steam flooding is the most common oil recovery technology for heavy oil reservoirs in China. However, because of the various reservoir physical properties, bring great challenges to successful steam flooding development. According to the previous research and development practice, we know that reservoir heterogeneity has a great influence on the development effect of water flooding. Due to the heterogeneity of reservoirs, the development of different injection-production well patterns will be affected. However, it is uncertain whether reservoir heterogeneity has an impact on steam flooding development effect. In order to clarify the above scientific issues, we take Xinjiang steam flooding oilfield as the research object to carry out relevant research. According to the reservoir distribution characteristics of Xinjiang Oilfield, three conceptual heterogeneity models representing permeability, thickness, and geometric plane heterogeneity are firstly proposed. Then, mathematic models with different plane heterogeneity of reservoir sand were built. Based on the mathematic model, initial conditions, boundary condition, and geological parameters of conceptual models, different steam flooding patterns were studied by applying numerical calculation. It is found that heterogeneity is an important geological factor affecting the development of steam flooding of heavy oil reservoir. And the results showed that cumulative oil production was different of different flood pattern at the same production condition. It can be concluded that the development effect of steam flooding of heavy reservoirs is strongly influenced by flood pattern. In order to improve development effectiveness of steam flooding of heavy oil reservoirs, flood pattern should be optimized. For each type of plane heterogeneity reservoir, a reasonable flood pattern was proposed. For plane heterogeneity of permeability, thickness, and geometry form, under the conditions of that as the producer was deployed in high permeability, thick, wide sand body and injector was deployed in low permeability, thin, narrow sand body, the recovery of steam flooding in heavy oil reservoir was better. Finally, how the three types of plane heterogeneity influence steam flooding of heavy reservoirs was discussed by adopting a sensitivity analysis method. The results show that the influence of permeability heterogeneity is the largest, thickness heterogeneity is the second, and geometric heterogeneity is the least. This conclusion can help us improve the development of this reservoir. And also, the findings of this study can help for better understanding of properly deployed well pattern and how to effective develop the heavy oil reservoirs of strong plane heterogeneity for other heavy oil reservoirs.