An Investigation on the Feasibility of Fabricating Composites Using Outdated Waste Carbon Fibers and Easily Disposable Polyolefin Resins

Outdated-waste-carbon-fiber-reinforced olefin composites (oCFOCs) were fabricated with easily disposable polyolefin resins, polypropylene (PP), high-density polyethylene (HDPE), and low-density polyethylene (LDPE), by compressive molding using a hot press. The flexural and impact strengths of the oCFOCs from each respective resin type and oCF content, ranging from 35 to 70 wt.%, were increased by the aging treatment (120 °C and 95% humidity under a pressure of 0.8 MPa) until an aging time of three days, due to improved resin impregnation. For the oCFOC with PP, the hydrogen bond between PP and developed C-O groups due to the aging treatment and the existing silane layer of oCF is considered to assist cohesion between the resin and oCF. In particular, PP and 45 wt.% oCF content were the most effective conditions for improving the oCFOCs’ mechanical properties, in addition to endowing the oCFOCs with good moldability and dimensional stability. Our results demonstrate that durable recycled composites can be manufactured using oCF and PP.

Toughening and polymerization stress control in composites using thiourethane-treated fillers

Filler particle functionalization with thiourethane oligomers has been shown to increase fracture toughness and decrease polymerization stress in dental composites, though the mechanism is poorly understood. The aim of this study was to systematically characterize the effect of the type of filler surface functionalization on the physicochemical properties of experimental resin composites containing fillers of different size and volume fraction. Barium glass fillers (1, 3 and 10 µm) were functionalized with 2 wt% thiourethane-silane (TU-Sil) synthesized de novo and characterized by thermogravimetric analysis. Fillers treated with 3-(Trimethoxysilyl)propyl methacrylate (MA-Sil) and with no surface treatment (No-Sil) served as controls. Fillers (50, 60 and 70 wt%) were incorporated into BisGMA-UDMA-TEGDMA (5:3:2) containing camphorquinone/ethyl-4-dimethylaminobenzoate (0.2/0.8 wt%) and 0.2 wt% di-tert-butyl hydroxytoluene. The functionalized particles were characterized by thermogravimetric analysis and a representative group was tagged with methacrylated rhodamine B and analyzed by confocal laser scanning microscopy. Polymerization kinetics were assessed by near-IR spectroscopy. Polymerization stress was tested in a cantilever system, and fracture toughness was assessed with single edge-notched beams. Fracture surfaces were characterized by SEM. Data were analyzed with ANOVA/Tukey's test (α = 0.05). The grafting of thiourethane oligomer onto the surface of the filler particles led to reductions in polymerization stress ranging between 41 and 54%, without affecting the viscosity of the composite. Fracture toughness increased on average by 35% for composites with the experimental fillers compared with the traditional methacrylate-silanized groups. SEM and confocal analyses demonstrate that the coverage of the filler surface was not homogeneous and varied with the size of the filler. The average silane layer for the 1 µm particle functionalized with the thiourethane was 206 nm, much thicker than reported for traditional silanes. In summary, this study systematically characterized the silane layer and established structure–property relationships for methacrylate and thiourethane silane-containing materials. The results demonstrate that significant stress reductions and fracture toughness increases are obtained by judiciously tailoring the organic–inorganic interface in dental composites.

“Toughening and stress-reducing effects in composites formulated with thiourethane-treated fillers: systematic evaluation of the influence of filler size, loading and surface treatment”

Objectives: Filler particle functionalization with thiourethane oligomers has been shown to increase fracture toughness and decrease polymerization stress in dental composites, though the mechanism is poorly understood. The aim of this study was to systematically characterize the effect of the type of filler surface functionalization on the physicochemical properties of experimental resin composites containing fillers of different size and volume fraction. Methods: Barium glass fillers (1, 3 and 10 µm) were functionalized with 2 wt% thiourethane-silane (TU-Sil) synthesized de novo and characterized by thermogravimetric analysis. Fillers treated with 3-(Trimethoxysilyl)propyl methacrylate (MA-Sil) and with no surface treatment (No-Sil) served as controls. Fillers (50, 60 and 70 wt%) were incorporated into BisGMA-UDMA-TEGDMA (5:3:2) containing camphorquinone/ethyl-4-dimethylaminobenzoate (0.2/0.8 wt%) and 0.2 wt% di-tert-butyl hydroxytoluene. The functionalized particles were characterized by thermogravimetric analysis and a representative group was tagged with methacrylated rhodamine B and analyzed by confocal laser scanning microscopy. Polymerization kinetics were assessed by near-IR spectroscopy. Polymerization stress was tested in a cantilever system, and fracture toughness was assessed with single edge-notched beams. Fracture surfaces were characterized by SEM. Data were analyzed with ANOVA/Tukey's test (α = 0.05). Results and Conclusions: The grafting of thiourethane oligomer onto the surface of the filler particles led to reductions in polymerization stress ranging between 41% and 54%, without affecting the viscosity of the composite. Fracture toughness increased on average by 35% for composites with the experimental fillers compared with the traditional methacrylate-silanized groups. SEM and confocal analyses demonstrate that the coverage of the filler surface was not homogeneous and varied with the size of the filler. The average silane layer for the 1 µm particle functionalized with the thiourethane was 206 nm, much thicker than reported for traditional silanes. In summary, this study systematically characterized the silane layer and established structure-property relationships for methacrylate and thiourethane silane-containing materials. The results demonstrate that significant stress reductions and fracture toughness increases are obtained by judiciously tailoring the organic-inorganic interface in dental composites.

THE ELECTROCHEMICAL BEHAVIOR OF DOPED SILANE PRE-TREATMENTS ON GALVANIZED STEEL SUBSTRATES

In this paper, galvanized steel substrates were pre-treated in [Formula: see text]-(2,3-epoxypropoxy)propyl trimethoxy silane solutions containing salts ((NH[Formula: see text]TiF6, K2ZrF6 and NaVO[Formula: see text] and SiO2. The surface microstructures of the coated substrates were evaluated by scanning electron microscopy (SEM). The anti-corrosion performance of the modified silane film applied on galvanized steel substrates was evaluated by potentio-dynamic polarization (Tafel) and electrochemical impedance spectroscopy (EIS). The electrochemical results reveal that the addition of salts ((NH[Formula: see text]TiF6, K2ZrF6 and NaVO[Formula: see text] may produce a more stable and protective fluoride combined with their oxides in the silane layer. The results also reveal that the addition of the SiO2 nanoparticles reinforced the barrier properties of the silane films and imparted its corrosion inhibition ability.

Optimization of the surface properties of nanostructured Ni–W alloys on steel by a mixed silane layer

Optimization of the surface properties of nanostructured Ni–W coatings on steel by a mixed silane layer.