Effect of off-sized balls on contact stiffness and stress and analysis of the wear prediction model of linear rolling guideways

The characteristics between the rolling balls and raceways are the key to study a linear rolling guideway (LRG). In this paper, the contact stresses of an LRG with off-sized balls incorporating the variation of the contact angle are given by the established LRG joint model. Moreover, the effect of the location, number, and the deviation degree of the off-sized balls on the stress distribution are studied. In addition, the contact stress distribution between the balls and raceway for different arrangement cases of the off-sized balls are analyzed. The random arrangement case can improve the stiffness and service life of the LRG. Based on the Archard wear theory, the wear prediction model of the LRG is established and the displacements and angular displacements of the slider caused by wear in reciprocating motion are obtained. The effectiveness of the contact stiffness and wear prediction model of the LRG is verified by simulations and analysis.

Contact Stress Distribution of a Pear Cam Profile with Roller Follower Mechanism

The problem of this paper is the high contact stress at the point of contact between the cam and the follower. A pear cam and roller follower mechanism were studied and analyzed for different position of the follower and different contact compression load. The objective of this paper is to study the effect of contact compression load on the contact stress distribution of the cam profile at the point of contact. Four different positions of the follower with the cam was considered (0°, 90°, 180°, and 270°). The theory of circular plate was applied to derive the analytic solution of the contact stress. The numerical simulation had been done using ANSYS Ver. 19.2 package to determine the contact stress, while SolidWorks software was used to investigate follower displacement, velocity, and acceleration. Four distinct values of the compression contact load, such as 3.121 N, 6.242 N, 9.364 N, and 12.485 N, were used in the numerical simulation. In the experiment setup, a photo-elastic technique was carried out in the field of polarized light to exhibit the stress distribution on the cam specimen. The annealed PSM-4 backalate material was used in the experiment setup. The experimental value of contact stress was checked and verified analytically and numerically at the point of contact. The innovation in this paper the use of spring-damper system which reduce the value of contact stress at the point of contact. The contact stress was maximum 2.136 MPa when the follower located at 270° with the cam, while the contact stress was minimum 1.802 MPa when the follower located at 180° at compression load 12.485 N.

Finite Element Analysis of Contact Stress for Crowned Cylindrical Roller Bearings of Railway Passenger Cars

The finite element model of NJP3226X1 cylindrical roller bearings was established by ABAQUS software, and the contact stress distribution of three kinds of modification curve(linear, circular-arc, logarithmic) were compared. The results showed that the maximal contact stress of logarithmic modified roller is the minimum, its stress distribute uniformly, and obvious stress concentration phenomenon does not exist, next is circular-arc modified roller, which stress at the two ends is too small and the stress in the middle is large, linear roller has the highest contact stress, and there is an obvious stresses concentration phenomenon at both ends. Through the analysis of the contact stress distribution of the logarithmic shaped roller under different repair quantities, the reasonable repair quantities are obtained.

Evaluation of Metal Seals With for Interval Control Valve With Roundness Error Intelligent Well Considering Roundness Error

Intelligent wells armed with the interval control valve (ICV) are more and more widely applied in the oilfields. In an ICV, the metal seal pair composed of the metal seal ring and the sliding sleeve is designed to isolate the produced fluid flow between the casing annulus and the tubing. The evaluation of the metal seals for ICVs is necessary to enhance the reliability. In this paper, the influences of medium pressure and initial interference on the contact mechanical behaviors of the metal seal for the ICV are studied by using finite element analysis (FEA) when both of the metal seal pair elements have roundness errors. The results indicate that when the both long axes of the metal seal pair’s elliptical sections coincide or are orthogonal, the contact stresses on the core area for the seal face present cosine or sine curve distributions. Each distribution curve becomes smoother with the increase of medium pressure, initial interference or the reduction of sliding sleeve roundness error. And for the contact stress distribution curves, the maximum at the peaks and troughs and the average increase with the increase of the medium pressure, the initial interference and the roundness error of the sliding sleeve. Moreover, when the angle between the metal seal pair elliptical sections’ long axes increases from 0 ° to 90 °, the contact stress distribution curves on the core area for the seal face change from cosine to sine type, and the maximum at the peaks and troughs and the average first decrease and then increase. The relationship curves between the maximum or average contact stress and the angle of two long axes are approximately symmetrical about the line θ = 45° . This paper provides a simulation evaluation for the ICV metal seal pair with roundness error.

A Quantitative Model to Calculate Gas Sealing Capacity and Design Sealing Parameters for Premium Connection

The present research studies about sealability of premium connection almost focus on qualitative description by sealing contact stress distribution, which is not convenient for sealing capacity evaluation and sealing parameter design. This paper proposes a quantitative model to calculate directly gas sealing capacity of cone to cone premium connection, different from the usual finite element method with testing, which combines the elastic thick wall cylinder interference fit theory for calculating sealing stress with the gas sealing criterion obtained from Murtagian’s experimental results. With the proposed model, the effects of pipe wall thickness, seal cone taper, radial sealing interference, and axial sealing length on the gas sealing capacity have been investigated. Furthermore, the gas sealing capacity envelope curve based on radial sealing interference and axial sealing length is also calculated and a new sealing parameter design method is proposed for cone to cone premium connection. The results show that the internal upset pipe is good for sealability, and increasing both radial sealing interference and axial sealing length can significantly enhance gas sealability while seal cone taper has an unobvious effect on it. To meet sealing capacity, the designed sealing parameter combination (δd, Ld) should be located in the upper right region of the gas sealing capacity envelope curve.

The Effect of Bionic Brake Drum Striped Unit Body on Friction and Wear of Brake Pad

In this paper, the contact mechanics is applied to analyse the interaction between the striped unit body on the bionic brake drum and the brake pad. The contact stress distribution law of two objects interaction is obtained. According to the stress distribution law the change of the friction and wear of the striped unit body on the brake pad is derived. Considering the change of the surface feature regardless of other factors, the friction wear of the striped unit body on the brake pad has increased by more than 27%. It is found that small convex striped unit bodies are added on the surface of the bionic brake drum, which makes the contact surface between the brake drum and the brake pad no longer the original plane contact. Therefore, the pressure and direction between the contact surfaces are various. Besides, even if the external pressure does not change, the contact normal pressure between the contact surfaces will be increased which increases the friction wear on the brake pad accordingly.