Optical Fiber Sensors for Ultrasonic Structural Health Monitoring: A Review

Guided waves (GW) and acoustic emission (AE) -based structural health monitoring (SHM) have widespread applications in structures, as the monitoring of an entire structure is possible with a limited number of sensors. Optical fiber-based sensors offer several advantages, such as their low weight, small size, ability to be embedded, and immunity to electro-magnetic interference. Therefore, they have long been regarded as an ideal sensing solution for SHM. In this review, the different optical fiber technologies used for ultrasonic sensing are discussed in detail. Special attention has been given to the new developments in the use of FBG sensors for ultrasonic measurements, as they are the most promising and widely used of the sensors. The paper highlights the physics of the wave coupling to the optical fiber and explains the different phenomena such as directional sensitivity and directional coupling of the wave. Applications of the different sensors in real SHM applications have also been discussed. Finally, the review identifies the encouraging trends and future areas where the field is expected to develop.

Digital Ultrasonic Sensing Device with Programmable Frequency: Development and Analysis

Ultrasonic wave is widely used in Structure Health Monitoring (SHM) systems. A piezoelectric transducer (PZT) is one of the most widely used sensors to acquire the structure's ultrasonic wave. As today's world is digital, it is necessary to digitize the traditional analog PZT sensing system. This paper describes the development and analysis of a digital ultrasonic sensing device (DUSD) for PZT sensors. We removed the complexities of the analog circuit by interfacing the microcontroller directly with the charge amplifier circuit. The microcontroller used in this research is a 32-bit ARM Cortex-M4 with in-built FPU (Floating Point Unit) and DSP (Digital signal processing) instructions. These features make it possible to compute complex signal processing algorithms and methods in the controller itself. The developed sensing device can communicate with the user and other devices using Universal Asynchronous Receiver/Transmitter (UART). The user can select cut-off frequencies of both high pass filters (HPF) and low pass filters (LPF) as well as types of data (ultrasonic waves, damage index) that the user wishes to collect from the device. To illustrate the proficiencies of the device, the ultrasonic wave was collected and evaluated to detect the damage in the test specimen.

Ultrasound Sensors for Process Monitoring in Injection Moulding

Injection moulding is an extremely important industrial process, being one of the most commonly-used plastic formation techniques. However, the industry faces many current challenges associated with demands for greater product customisation, higher precision and, most urgently, a shift towards more sustainable materials and processing. Accurate real-time sensing of the material and part properties during processing is key to achieving rapid process optimisation and set-up, reducing down-times, and reducing waste material and energy in the production of defective products. While most commercial processes rely on point measurements of pressure and temperature, ultrasound transducers represent a non-invasive and non-destructive source of rich information on the mould, the cavity and the polymer melt, and its morphology, which affect critical quality parameters such as shrinkage and warpage. In this paper the relationship between polymer properties and the propagation of ultrasonic waves is described and the application of ultrasound measurements in injection moulding is evaluated. The principles and operation of both conventional and high temperature ultrasound transducers (HTUTs) are reviewed together with their impact on improving the efficiency of the injection moulding process. The benefits and challenges associated with the recent development of sol-gel methods for HTUT fabrication are described together with a synopsis of further research and development needed to ensure a greater industrial uptake of ultrasonic sensing in injection moulding.

Accurate Ultrasound Indoor Localization Using Spring-Relaxation Technique

This paper reports on the development of an ultrasonic sensing-based active localization system. The system employs an ultrasonic array to transmit chirp signals and time-of-flight measurement for ranging. The position of the receiver is estimated iteratively using the spring-relaxation technique. A median and 90-percentile error of 12.4 and 21.7 mm, respectively, were obtained for measurements at 625 positions within a 1.2 × 1.2 m area testbed. The spring-relaxation technique outperforms the widely adopted linear least square-based lateration technique while using the same ranging data. The performance of the system is benchmarked against that of visible light positioning using the same platform setup. The reported results show the ultrasonic system to be more accurate when compared with the visible light positioning system, which achieved median and 90-percentile errors of 33.7 and 58.6 mm, respectively.