Recent Advances in Magnesia Blended Cement Studies for Geotechnical Well Construction—A Review

The current paper presents a literature review on the studies of incorporation of magnesia (magnesium oxide) into Portland cement material from the geotechnical well construction perspective. Starting with a comparison of application conditions between civil construction and geotechnical well cementing, this work reviewed the Portland cement categorizations, magnesia manufacturing routes at first. Then, the physical-chemical-mechanical properties were investigated which includes the reactivity of magnesia, expansion influence from its hydration, and carbonation/dehydroxylation of magnesia blended Portland cement. The development of cement material hydration modeling methods is also summarized. Moreover, the experimental characterization methods have also been elucidated including composition determination, particle size analysis, volumetric variation measurement, compressive strength testing, shear-bond strength testing, transition state analysis, etc. Meanwhile, the results and conclusions were extracted from the literature. Through this route, a comprehensive understanding of the scientific research progress on magnesia blended Portland cement development for geotechnical well construction is derived. Additionally, it is concluded that incorporating magnesia into Portland cement can provide benefits for this material utilization in geotechnical well constructions provided the reasonable tuning among the characteristics of magnesia, the downhole surrounding conditions, and the formulation of the cement slurry. Satisfying these pre-conditions, the effective expansion not only mitigates the micro-annulus issues but also increases the shear bonding strength at the cementing interfaces. Moreover, the caustic magnesia introduction into Portland cement has the potential advantage on carbon dioxide geological sequestration well integrity compared with the Portland cement sheath without it because of the denser in-situ porous matrix evolvement and more stable carbon fixation features of magnesium carbonate. However, since the impact of magnesia on Portland cement strongly depended on its properties (calcination conditions, particle size, reactivity) and the aging conditions (downhole temperature, pressure, contacting medium), it should be noted that some extended research is worth conducting in the future such as the synchronized hydration between magnesia and Portland cement, the dosage limit of caustic magnesia in Portland cement in terms of CO2 sequestration and the corresponding mechanical properties analysis, and the hybrid method (caustic magnesia, Portland cement, and other supplementary cementitious materials) targeting the co-existence of the geothermal environment and the corrosive medium scenario.

Mechanical and Thermal Properties of Magnesia Binder Based on Natural and Technogenic Raw Materials

Because of low calcination temperature, magnesia binders are attributed as low-CO2 emission materials that can benefit the environment by reducing the energy consumption of building sector. Portland cement in different areas of construction can be replaced by magnesia binder which do not require autoclave treatment for hardening, it has low thermal conductivity and high strength properties. Magnesium-based materials are characterized by decorativeness and ecological compatibility.The experimental part of this research is based on the preparation of magnesia binders by adding raw materials and calcinated products and caustic magnesia. The aim of this study was to obtain low-CO2 emission and eco-friendly material using local dolomite waste materials, comparing physical, mechanical, thermal properties of magnesium binders.

PRODUCTION OF MAGNESIUM BINDER COMPOSITES USING LOCAL RAW MATERIALS AND TECHNOGENIC PRODUCTS

Building sector is known as one of the biggest polluters, causing environmental pollution and carbon dioxide emissions, most of which are generated during the production process of building materials. Therefore, researchers and manufacturers have become increasingly interested in environmentally friendly materials with low energy consumption. Magnesium based cements are being studied as an alternative to a widespread material as Portland cement, thus reducing the temperature required for calcination. During this research, magnesium binder-based composites using two types of magnesium (local dolomite waste material and caustic magnesia) were produced. Within the framework of this study, several regimes of thermal treatment were used to produce low carbon dioxide and environmentally friendly magnesium binder composites. Physical, mechanical and thermal properties of obtained specimens were tested.

Effect of different parameters on caustic magnesia hydration and magnesium hydroxide rheology: a review

Magnesium oxide and magnesium hydroxide are two compounds that have favorable properties leading to their use in many industrial applications.

Magnesium-Based Binders and its Materials

The experimental research work is dedicated to magnesium-based binders. Two types of magnesium oxide were added in the compositions of binders – caustic magnesia and raw materials and calcinated products. Dolomite waste material (dolomite powder) from three quarries (two in Latvia, one in Russia) was tested. Magnesium-based binders are described as low-CO2 emission materials, helping to reduce the energy consumption in building sector. The aim of this study is to investigate the possibility to obtain eco-friendly, low-CO2 emission binding material from local dolomite waste materials and research the physical, mechanical and thermal properties of obtained samples.

PEAT-CONTAINING COMPOSITION CONTAINING MAGNESIA BINDER

Based on the new hydraulic magnesia binder, the compositions of the peat-containing composite material have been proposed and investigated. Hydraulic magnesia binder is an astringent composition of hydration-reaction hardening, which consists of an active caustic magnesia powder and a mixing fluid. As the fluid mixing an aqueous solution of magnesium bicarbonate Mg(HCO3)2 with a concentration of 13 g/l was used. Hardening forms water-insoluble products - magnesium hydroxide Mg(OH)2 and magnesium bicarbonates of general formula MgCO3·zMg(OH)2·nH2O, which makes it possible to harden and used products based on such a binder as in the air, and in water. The use of peat as a filler of the developed compositions will make it possible to obtain lightweight waterproof materials and products of heat-insulating purpose. It has been shown that the peat-and-magnesian compositions of all compositions have a hydration hardening coefficient of more than 1.0, which indicates intensification of the hydration and hardening processes in water conditions in comparison with air and large strength parameters. Using XRD the phase composition of peat products and peat- magnesium hardening compositions was established. Thermal analysis showed the presence of magnesium hydrogencarbonates in samples of compositions that are in the form of slightly crystallized neoplasms. Investigations by electron microscopy confirmed the presence of hydrocarbons such as magnesium particles dipingite Mg5(CO3)4(OH)2·5H2O and hydromagnesite Mg5(CO3)4(OH)2·4H2O in the form of thin plates with the vertical direction of crystallization. Increased water resistance of compositions based on hydraulic magnesia binder with non-water-resistant filler peat is due to mineralization of peat particles due to their impregnation with a solution of magnesium bicarbonate and the formation of water-soluble magnesium hydrogen carbonates in the loose porous structure of peat.

ESTUDO DA CINÉTICA DE SECAGEM DE POLPAS DE HIDRÓXIDO DE MAGNÉSIO

<p><em>O presente trabalho teve por objetivo estudar a cinética de secagem em estufa através da obtenção de dados de secagem de suas curvas e aplicação dos modelos matemáticos aplicados à secagem de polpas de hidróxido de magnésio preparadas a partir da hidratação de duas fontes distintas de magnésia cáustica e de uma polpa de hidróxido de magnésio p.a., a título de comparação. As polpas preparadas a partir das fontes de magnésia cáustica foram obtidas por hidratação do óxido de magnésio em um sistema híbrido reator-moinho de bolas após 5 horas de reação. Para caracterização físico-química das amostras, foram utilizadas as técnicas de fluorescência de raios X e análise granulométrica por difração a laser. Os resultados mostraram alta velocidade de secagem das polpas com a etapa de secagem à taxa constante como sendo a controladora do processo, com transferência de calor e massa predominantemente a partir da superfície, apresentando um melhor ajuste ao modelo de Lei de Resfriamento de Newton.</em></p><p><em> </em></p><p><em>ABSTRACT</em></p><p><em></em><em>The aim of the present work was to study the kinetics of drying in stove by obtaining drying data of its curves and applying the mathematical models applied to the drying of magnesium hydroxide pulps prepared from the hydration of two different sources of caustic magnesia and one magnesium hydroxide pulp, for comparison purposes. The pulps prepared from the sources of caustic magnesia were obtained by hydration of the magnesium oxide in a reactor-ball mill hybrid system after 5 hours of reaction. For the physicochemical characterization of the samples, the techniques of X-ray fluorescence and granulometric analysis by laser diffraction were used. The results showed a high drying rate of the pulps with the drying step at constant rate as the process controller, with heat transfer and mass predominantly from the surface, presenting a better fit to the Newton Cooling Law model.</em></p>