Protective properties of mechanochemically fabricated zeolite/phosphate anticorrosion pigments for paint coatings

The anticorrosion environmentally friendly pigments based on synthetic zeolite and zinc and calcium phosphates were prepared by mechanochemical method. The surface morphology and chemical composition of the obtained pigments were determined by scanning electron microscopy and energy-dispersive X-ray spectroscopy, respectively. It was established that the modification of zeolite by phosphates of divalent metals causes a decrease in the particle size and an increase in the specific surface area of the obtained composite pigments. It was shown that the use of zeolite/phosphate pigments increases the corrosion resistance of the aluminium alloy in 0.1% aqueous NaCl solution. The addition of complex zeolite/phosphate pigments to the sodium chloride solution decelerates the anodic process of electrochemical corrosion, which indicates the formation of a protective film on the metal surface. The composite pigment zeolite/Zn(H2PO4)2 exhibited the highest anticorrosive effect. A gradual release of the inhibitory components from these environmentally friendly pigments provides their long-term action to protect metal products.

Preparation of novel blue phosphate pigments in imitation of turquoise

As a novel blue pigment, various hydrated copper aluminum phosphate imitating turquoise, CuAl6(PO4)4(OH)8.4H2O, were prepared by mixing copper nitrate solution, aluminum nitrate solution, phosphoric acid, and sodium hydroxide solution. Samples with similar chemical composition with turquoise were prepared. The obtained powders were evaluated with X-ray diffraction, infrared spectra, ultraviolet-visible reflectance spectra, and L*a*b* color space. Further, other related compositions were also investigated. Samples heated at low temperature were light blue powder. By heating at 700 ºC, the color of materials changed to deep green. Samples with high copper ratio indicated lower L* value and small a* and b* values. The low copper ratio was suitable to obtain light blue and deep green phosphate pigments.

Anticorrosive and physicochemical properties of modified phosphate pigments

Many studies have been carried out in the direction of improvement of the effectiveness of commonly utilized phosphate corrosion inhibitors. For this purpose various types of modifications are realized, e.g. introduction of different cations to the pigment composition or replacement of phosphate anions with others. In the presented work, anticorrosive pigments containing calcium hydrogen phosphate, and/or calcium hydroxyphosphate, and calcium molybdate were obtained. The phase and chemical composition and the oil absorption number of those materials were determined. The anticorrosive properties were investigated by an electrochemical noise method. The obtained results were compared with previously published studies concerning pigments containing (NH4)3Al2(PO4)3 and/or AlPO4, and CaMoO4. It was found that the pigment containing only calcium molybdate(VI) is not an effective corrosion inhibitor. However, the pigments comprising a mixture of CaHPO4 and CaMoO4 exhibited good anticorrosive properties and they were characterized by higher effectiveness in the corrosion protection than compared materials.

Synthesis of novel red phosphate pigments from manganese carbonate to imitate natrophilite

A novel red pigment, sodium manganese phosphate (NaMnPO4), imitating natrophilite, was synthesized from manganese carbonate by heating under various conditions. The powders obtained were investigated by X-ray diffraction (XRD) analysis, infrared spectroscopy, ultraviolet-visible reflectance spectroscopy, and L*a*b* color space. Samples synthesized at 500-800 °C presented XRD patterns associated with NaMnPO4. By heating at a higher temperature, the samples exhibited lighter color. The sample synthesized at 700 °C indicated the highest a* value. Furthermore, the effects of varying relative amounts of constituents were also studied. The temperature and period of heating, volume of water, and phosphate content affected the color phase of the pigments.