Al-Mg-Si alloys have wide applications in industries such as aerospace, marine, automobile, construction. In this work, newly developed friction stir
welding (FSW) was utilized for joining of AA6082-T6 alloy. The effect of
major FSW process variables like rotational speed, traverse speed, and
shoulder diameter of tool is studied over microstructural and mechanical
characteristics of friction stir welded (FSWed) joints. Experimental design
was done using Taguchi method (L9 orthogonal array). Three factors viz.
rotational speed, welding speed, and diameter of tool shoulder were taken at
three levels each. Mathematical modelling was developed in order to optimize
the tensile strength of weld joints. Analysis of variance (ANOVA) was
utilized to determine the percentage contribution of input variables. The
results of present study exhibits that shoulder diameter, rotation, and
welding speed of tool significantly affect the mechanical strength of FSWed
joints.