Additive Manufacturing: A Review of the Influence of Building Orientation and Post Heat Treatment on the Mechanical Properties of Aluminium Alloys

Author(s):  
Enes Sert ◽  
Andreas Öchsner ◽  
Leonhard Hitzler ◽  
Ewald Werner ◽  
Markus Merkel

2021 ◽  
Vol 64 ◽  
pp. 620-632
Author(s):  
Alexander Malikov ◽  
Anatoly Orishich ◽  
Igor Vitoshkin ◽  
Evgeniy Karpov ◽  
Alexei Ancharov








Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1610 ◽  
Author(s):  
Paulo J. Morais ◽  
Bianca Gomes ◽  
Pedro Santos ◽  
Manuel Gomes ◽  
Rudolf Gradinger ◽  
...  

Ever-increasing demands of industrial manufacturing regarding mechanical properties require the development of novel alloys designed towards the respective manufacturing process. Here, we consider wire arc additive manufacturing. To this end, Al alloys with additions of Zn, Mg and Cu have been designed considering the requirements of good mechanical properties and limited hot cracking susceptibility. The samples were produced using the cold metal transfer pulse advanced (CMT-PADV) technique, known for its ability to produce lower porosity parts with smaller grain size. After material simulations to determine the optimal heat treatment, the samples were solution heat treated, quenched and aged to enhance their mechanical performance. Chemical analysis, mechanical properties and microstructure evolution were evaluated using optical light microscopy, scanning electron microscopy, energy dispersive X-ray spectroscopy, X-ray fluorescence analysis and X-ray radiography, as well as tensile, fatigue and hardness tests. The objective of this research was to evaluate in detail the mechanical properties and microstructure of the newly designed high-performance Al–Zn-based alloy before and after ageing heat treatment. The only defects found in the parts built under optimised conditions were small dispersed porosities, without any visible cracks or lack of fusion. Furthermore, the mechanical properties are superior to those of commercial 7xxx alloys and remarkably independent of the testing direction (parallel or perpendicular to the deposit beads). The presented analyses are very promising regarding additive manufacturing of high-strength aluminium alloys.



Metals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 1165 ◽  
Author(s):  
Hannes Fröck ◽  
Lukas Vincent Kappis ◽  
Michael Reich ◽  
Olaf Kessler

Age hardening aluminium alloys obtain their strength by forming precipitates. This precipitation-hardened state is often the initial condition for short-term heat treatments, like welding processes or local laser heat treatment to produce tailored heat-treated profiles (THTP). During these heat treatments, the strength-increasing precipitates are dissolved depending on the maximum temperature and the material is softened in these areas. Depending on the temperature path, the mechanical properties differ between heating and cooling at the same temperature. To model this behavior, a phenomenological material model was developed based on the dissolution characteristics and experimental flow curves were developed depending on the current temperature and the maximum temperature. The dissolution characteristics were analyzed by calorimetry. The mechanical properties at different temperatures and peak temperatures were recorded by thermomechanical analysis. The usual phase transformation equations in the Finite Element Method (FEM) code, which were developed for phase transformation in steels, were used to develop a phenomenological model for the mechanical properties as a function of the relevant heat treatment parameters. This material model was implemented for aluminium alloy 6060 T4 in the finite element software LS-DYNA (Livermore Software Technology Corporation).



2019 ◽  
Vol 264 ◽  
pp. 02001 ◽  
Author(s):  
Eduardo de Avila ◽  
Jaeseok Eo ◽  
Jihye Kim ◽  
Namsoo P. Kim

PMMA, PC, and PEEK are thermoplastic polymers that possess favorable properties for biomedical applications. These polymers have been used in fields of maxillo-facial, orthopedic, intraocular surgery, and bio-implant, due to their excellent mechanical properties, osteoinductive potential, and antimicrobial capabilities. In this study, the effect of heat treatment on the mechanical properties of 3D printed polymers was characterized. By modifying printing temperature and post heat treatment process, the mechanical properties were specifically tailored for different applications, correlating with the properties of the implants that are commonly made using molding processes.



Sign in / Sign up

Export Citation Format

Share Document