Generative Design Methodology for Electrical Machines Design Based on Equivalent Circuit and Field Models of Physical Processes

Author(s):  
A. Stulov ◽  
A. Tikhonov ◽  
I. Snitko
2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Aayush Bhat ◽  
Vyom Gupta ◽  
Savitoj Singh Aulakh ◽  
Renold S. Elsen

Purpose The purpose of this paper is to implement the generative design as an optimization technique to achieve a reasonable trade-off between weight and reliability for the control arm plate of a double-wishbone suspension assembly of a Formula Student race car. Design/methodology/approach The generative design methodology is applied to develop a low-weight design alternative to a standard control arm plate design. A static stress simulation and a fatigue life study are developed to assess the response of the plate against the loading criteria and to ensure that the plate sustains the theoretically determined number of loading cycles. Findings The approach implemented provides a justifiable outcome for a weight-factor of safety trade-off. In addition to optimal material distribution, the generative design methodology provides several design outcomes, for different materials and fabrication techniques. This enables the selection of the best possible outcome for several structural requirements. Research limitations/implications This technique can be used for applications with pre-defined constraints, such as packaging and loading, usually observed in load-bearing components developed in the automotive and aerospace sectors of the manufacturing industry. Practical implications Using this technique can provide an alternative design solution to long periods spent in the design phase, because of its ability to generate several possible outcomes in just a fraction of time. Originality/value The proposed research provides a means of developing optimized designs and provides techniques in which the design developed and chosen can be structurally analyzed.


Author(s):  
Trung-Son Nguyen ◽  
Tung Le Duc ◽  
Son Thanh Tran ◽  
Jean-Michel Guichon ◽  
Olivier Chadebec

Purpose To synthesize equivalent circuit obtained from reduced order model of large scale inductive PEEC circuits. Design/methodology/approach This paper describes an original approach for reducing and synthesizing large parasitic RLM electrical circuits coming from inductive Partial Element Equivalent Circuit (PEEC) models. The proposed technique enables the re-use of the reduced order model in the time domain circuit simulation context. Findings The paper shows how to use a synthesis method to realize an equivalent circuit issued from compressed PEEC circuits. Originality/value The coupling between methods PEEC and a compressed method as Fast Multipole Method (FMM) in order to reduce time and space consuming are well-known. The innovation here is to realise a smaller circuit equivalent with the original large scale PEEC circuits to use in temporal simulation tools. Moreover, this synthesis method reduces time and memories for modelling industrial application while maintaining high accuracy.


Author(s):  
Arnaud Baraston ◽  
Laurent Gerbaud ◽  
Vincent Reinbold ◽  
Thomas Boussey ◽  
Frédéric Wurtz

Purpose Multiphysical models are often useful for the design of electrical devices such as electrical machines. In this way, the modeling of thermal, magnetic and electrical phenomena by using an equivalent circuit approach is often used in sizing problems. The coupling of such models with other models is difficult to take into account, partly because it adds complexity to the process. The paper proposes an automatic modelling of thermal and magnetic aspects from an equivalent circuit approach, with its computation of gradients, using selectivity on the variables. Then, it discusses the coupling of various physical models, for the sizing by optimization algorithms. Sensibility analyses are discussed and the multiphysical approach is applied on a permanent magnet synchronous machine. Design/methodology/approach The paper allows one to describe thermal and magnetic models by equivalent circuits. Magnetic aspects are represented by reluctance networks and thermal aspects by thermal equivalent circuits. From circuit modelling and analytical equations, models are generated, coupled and translated into computational codes (Java, C), including the computation of their jacobians. To do so, model generators are used: CADES, Reluctool, Thermotool. The paper illustrates the modelling and automatic programming aspects with Thermotool. The generated codes are directly available for optimization algorithms. Then, the formulation of the coupling with other models is studied in the case of a multiphysical sizing by optimization of the Toyota PRIUS electrical motor. Findings A main specificity of the approach is the ability to easily deal with the selectivity of the inputs and outputs of the generated model according to the problem specifications, thus reducing drastically the size of the jacobian matrix and the computational complexity. Another specificity is the coupling of the models using analytical equations, possibly implicit equations. Research limitations/implications At the present time, the multiphysical modeling is considered only for static phenomena. However, this limit is not important for numerous sizing applications. Originality/value The analytical approach with the selectivity gives fast models, well-adapted for optimization. The use of model generators allows robust programming of the models and their jacobians. The automatic calculation of the gradients allows the use of determinist algorithms, such as SQP, well adapted to deal with numerous constraints.


Open Physics ◽  
2019 ◽  
Vol 17 (1) ◽  
pp. 698-708 ◽  
Author(s):  
Hamed Elmadah ◽  
Daniel Roger ◽  
Noureddine Takorabet

Abstract The paper deals with a high frequency model of inorganic coils used to build high temperature (HT∘) motor. The HT∘ wire has a nickel layer that protects the copper against oxidation and a thin inorganic coating, which has poor electrical and mechanical properties. Therefore, the coils must be designed with a special care for getting a good distribution of turn-to-turn voltage during the fast transients excited by the steep fronted voltages of the PWM inverter.A specific coil structure is proposed and a high frequency (HF) equivalent circuit able to compute the turn-to-turn voltages during transients. The voltage distribution between the coils of a stator phase is also detailed.


Author(s):  
Kaoutar Hazim ◽  
Guillaume Parent ◽  
Stéphane Duchesne ◽  
Andrè Nicolet ◽  
Christophe Geuzaine

Purpose This paper aims to model a three-dimensional twisted geometry of a twisted pair studied in an electrostatic approximation using only two-dimensional (2D) finite elements. Design/methodology/approach The proposed method is based on the reformulation of the weak formulation of the electrostatics problem to deal with twisted geometries only in 2D. Findings The method is based on a change of coordinates and enables a faster computational time as well as a high accuracy. Originality/value The effectiveness of the adopted approach is demonstrated by studying different configurations related to the IEC 60851-5 standard defined for the measurement of the electrical properties of the insulation of the winding wires used in electrical machines.


2022 ◽  
Vol 24 (4) ◽  
pp. 25-45
Author(s):  
Vladimir F. Dmitrikov ◽  
Dmitry V. Shushpanov

Based on the measured impedance of the inductors wound on various ferrite cores and with a different number of turns, an equivalent high frequency (0 Hz 500 MHz) circuit model was built. The equivalent circuit model was built taking into account the physical processes occurring in the inductor: effect of wire resistance, effect of core material, mutual effect of wire and core material. The attempt explaining why the frequency characteristics (modulus and phase) of the inductor complex impedance have such a character in a wide frequency band (up to 500 MHz) was made. It was shown that for constructing an equivalent circuit model (structure and parameters), measuring only the inductors resistance modulus is not enough. It is also necessary to measure the phase of the inductor complex resistance, which is ignored in many works on the synthesis of an e inductor equivalent circuit.


2017 ◽  
Vol 67 (4) ◽  
pp. 58-70 ◽  
Author(s):  
Jee Hyun Lee ◽  
Eun Han Lee ◽  
Hye Soo Cho ◽  
Eun Kyoung Yang ◽  
Jeong Min Kho

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