Effect of Conventional and Ecological Dielectric on the Wire Electrical Discharge Machining WEDM Process on AISI-D3 Steel

Author(s):  
Cristian Pérez-Salinas ◽  
Diego Molina-Molina ◽  
Leónidas Ramirez-Gangotena
2018 ◽  
Vol 9 (1) ◽  
pp. 90 ◽  
Author(s):  
Jun Wang ◽  
Jose Sanchez ◽  
Jon Iturrioz ◽  
Izaro Ayesta

Traceability is a critical issue in the manufacturing of aerospace components. However, extracting understandable information from huge amounts of data from manufacturing processes may become a very difficult task. In this paper, a novel proposal for geometrical defect detection in the manufacturing of fir-tree slots for disk turbines using wire electrical discharge machining is presented. Useful data about the wire Electrical Discharge Machining (WEDM) process are collected every 5 ms and each single discharge is classified as a function of ignition delay time. Information from this large amount of data is extracted by using a deep neural network, which includes two hidden dense layers, each with 64 units and Relu activation, and it ends with a single unit with no activation. The average of the per-epoch absolute error (MAE) scores has been used to decide the optimum training situation for the deep learning network. Validation of the method has been carried out by machining a high-precision fir-tree slot for a disk turbine under industrial conditions. Results show that even though a strict tolerance band of ±5 µm has been applied, as many as 80% of the predictions from the network match the results of the conventional measuring method (coordinate measuring machine).


2012 ◽  
Vol 576 ◽  
pp. 527-530
Author(s):  
Mohammad Yeakub Ali ◽  
W.Y.H. Liew ◽  
S.A. Gure ◽  
B. Asfana

This paper presents the estimation of kerf width in micro wire electrical discharge machining (micro WEDM) in terms of machining parameters of capacitance and gap voltage. An empirical model is developed by the analysis of variance (ANOVA) of experimental data. Using a wire electrode of 70 µm diameter, a minimum kerf width is found to be 92 µm for the micro WEDM parameters of 0.01 µF capacitance and 90.25 V gap voltage. Around 30% increament of the kerf is found to be high. The analysis also revealed that the capacitance is more influential parameter than gap voltage on kerf width produced by micro WEDM. As the gap voltage determines the breakdown distance and affects the wire vibration, the wire vibration factor is to be considered in the analysis and in formulation of model in future study.


2012 ◽  
Vol 630 ◽  
pp. 114-120 ◽  
Author(s):  
Mamidala Ramulu ◽  
Mathew Spaulding ◽  
P. Laxminarayana

To improve strength to weight ratios, the fiber reinforced polymer composite materials are often used in conjunction with another material, like metals, to form hybrid structure. This paper reports the feasibility of using wire electrical discharge machining (WEDM) for cutting Titanium/Graphite Hybrid Composites (TiGr). Slit and slot cuts with WEDM process has been performed. Cutting times and process parameters were recorded, and cut surface characteristics were evaluated both with an optical and scanning electron microscopy (SEM). The results in terms of cutting time, workpiece material removal rate, and damage were presented and discussed. It was found that use of WEDM is possible for machining advanced hybrid metal composite laminates with appropriate machine settings.


Machines ◽  
2020 ◽  
Vol 8 (4) ◽  
pp. 69
Author(s):  
Laurenţiu Slătineanu ◽  
Oana Dodun ◽  
Margareta Coteaţă ◽  
Gheorghe Nagîţ ◽  
Irina Beşliu Băncescu ◽  
...  

Wire electrical discharge machining has appeared mainly in response to the need for detachment with sufficiently high accuracy of parts of plate-type workpieces. The improvements introduced later allowed the extension of this machining technology to obtain more complex ruled surfaces with increasingly high requirements regarding the quality of the machined surfaces and the productivity of the wire electrical discharge machining process. Therefore, it was normal for researchers to be interested in developing more and more in-depth investigations into the various aspects of wire electrical discharge machining. These studies focused first on improving the machining equipment, wire electrodes, and the devices used to position the clamping of a wire electrode and workpiece. A second objective pursued was determining the most suitable conditions for developing the machining process for certain proper situations. As output parameters, the machining productivity, the accuracy, and roughness of the machined surfaces, the wear of the wire electrode, and the changes generated in the surface layer obtained by machining were taken into account. There is a large number of scientific papers that have addressed issues related to wire electrical discharge machining. The authors aimed to reveal the aspects that characterize the process, phenomena, performances, and evolution trends specific to the wire electrical discharge machining processes, as they result from scientific works published mainly in the last two decades.


Author(s):  
K H Ho ◽  
S T Newman ◽  
R D Allen

Over the last five years, a great deal of research effort has been concentrated on the development of a new data model ISO 14649, informally known as STEP-NC. It has been strongly argued that STEP-NC has huge implications on the integration of the computer-aided design/computer-aided process planning/computer-aided manufacture (CAD/CAPP/CAM) (CAx) systems, giving the opportunity to realize interoperable computer numerical control (CNC) manufacturing. This is largely owing to the data model, which provides the capability to revolutionize the current state of the art in CNC manufacturing by offering a bi-directional interface with a high-level description of the geometrical and manufacturing information. This paper provides a view of how these STEP-NC compliant information models can be used to support the wire electrical discharge machining (WEDM) CAD to the CNC process chain. The models are based on part 13 of the ISO 14649 standard, which is dedicated to the WEDM process, together with part 10 of the standard, which specifies the general machining information. The information models have been identified and their structures have been defined and modelled using the unified modelling language (UML). A STEP-NC compliant WEDM CAx prototype system, based on the Java and the object-oriented database management system (DBMS) ObjectStore, has been constructed with an example case study to demonstrate the information models.


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