Monitoring the Technical Condition of the Mass Air Flow Sensors and the Cylinder-Piston Group in Test Modes

Author(s):  
A. V. Gritsenko ◽  
V. D. Shepelev ◽  
F. N. Grakov
Author(s):  
A.V. Golenishev ◽  
A.V. Nadezkin ◽  
M.E. Starchenko

Рассматриваются подходы по определению пороговых значений концентрации продуктов износа в отработанном цилиндровом масле, характеризующие переход объекта диагностирования судового крейцкопфного дизеля из одного технического состояния в другое. Показано, что существующие методики не учитывают индивидуальные особенности и техническое состояние деталей цилиндропоршневой группы. Предложено для решения задачи их трибодиагностики использовать разработанную имитационную модель, позволяющую провести моделирование процесса изнашивания цилиндровой втулки и поршневых колец судового дизеля и на основании полученных расчетов определить концентрацию продуктов износа поступивших в отработанное цилиндровое масло при различной скорости изнашивания трущихся деталей. Данные о фактической концентрации продуктов износа в отработанном цилиндровом масле в дальнейшем соотносятся с результатами моделирования, что позволяет оценить техническое состояние деталей цилиндропоршневой группы двигателя. Представлены результаты моделирования по определению пороговых значений концентрации продуктов износа в отработанном цилиндровом масле, характеризующее переход судового дизеля из исправного в несправное техническое состояние. Даны практические рекомендации по выбору пороговых значений содержания продуктов износа в отработанном цилиндровом масле для различных типов судовых крейцкопфных дизелей и условий их эксплуатации.The article examines approaches to determine the threshold values of the concentration of wear debris in used cylinder oil that characterize the transition of a ship crosshead diesel engine unit under test from one technical condition to another. It is shown that the existing methods do not take into account the individual characteristics and technical condition of the parts of the cylinder-piston group. To solve the problem of tribodiagnostics, it is proposed to use the developed simulation model, which allows modeling the wear process of the cylinder bushing and piston rings of a marine diesel engine and, based on the obtained results, determining the concentration of wear products issued in the used cylinder oil at different wear rates of the moving parts. The data on the actual concentration of wear products in the used cylinder oil are subsequently correlated with the simulation model results, which makes it possible to evaluate the technical condition of the parts of the engine cylinder-piston group. The article presents the results of modeling of threshold values determination of the concentration of wear products in used cylinder oil, that measure the transition of a marine diesel engine from a working condition to a malfunctioning technical condition. Practical recommendations are given on choosing threshold values for the concentration of wear products in used cylinder oil for various types of marine crosshead diesel engines and their operating conditions.


2021 ◽  
Vol 13 (1) ◽  
pp. 133-139
Author(s):  
Iryna Sarayevа ◽  
◽  
Alexander Khrulev ◽  
Oleksandr Vorobiov ◽  
◽  
...  

Informative dampers and installation methods do not dose the speed, accurately distinguish the nature of the injustice of the cylinder-piston group and check the tightness of the valves of the single-stage model of the engine, which allows a preliminary quality assessment in the production assessment. . During the inspection, the activity of the "black box" is checked for unknown structural elements, the initial diagnostic obligations that affect. The nomenclature of structural parameters that are checked is determined in accordance with existing standards. Based on the advanced model development method produced by the technical condition of the cylinder-piston group and the sealed valve of the engine, model, detailed dosing, statistical information, machines, machines, machines, machines, machines, machines, machines, machines and equipment. first, to localize the unevenness of the cylinder-piston group and the tightness of the engine valve, and secondly, to formally process the process of automated technical diagnosis; thirdly, it will provide a high rate of indiscriminate diagnosis. To assess the sensitivity of the diagnostic value as a random variable, it is proposed to evaluate not the relative change in the limit and nominal value of the controller, the relative change in the average value of the random variable within the allowable value. The diagnostic parameter is considered stable if the condition under which the absolute maximum value from the average value does not exceed "three sigma" is fulfilled. Informative in consideration is the diagnostic parameter in which the ratio of the difference between the average significant value of the random control in good and faulty state of the object to the difference of standard deviations exceeds one. Expert assessment of the technical condition of the road vehicle is associated with the determination of diagnostic parameters, structural parameters, as well as the reasons that caused the change of these parameters.


2018 ◽  
Vol 22 (1) ◽  
pp. 18-26
Author(s):  
E. V. Ageev ◽  
A. V. Shcherbakov ◽  
YU. G. Alekhin ◽  
S. A. Grаshcow

Car engine is the most complex and important unit of a car. A lot of technical, economic and environmental automobile performance depend on it. Therefore, the development of advanced methods for diagnosing the technical state of engine mechanisms and systems is of great practical importance. The most part and labor intensity of the total number of malfunctions accounts for the cylinder-piston group (GPG). The purpose of this work was to increase the informative value of the process of diagnosing the engines of VAZ front-wheel drive vehicles by using technical endoscopy. To obtain information about the level of technical condition, it is not advisable to disassemble a unit or assembly in a good operation condition, since, first, it is associated with considerable labor costs, and second, and what is important, each disassembly and change of the mutual position of the used parts leads to the reduction of the residual life by 30 - 40%. Using a technical endoscope to obtain information about the technical state of the GPG provides unique opportunities for visual diagnostics. Due to the use of a technical endoscope, it became for the first time possible to proceed while diagnosing internal combustion engine GPG to the evaluation of design parameters of the technical state, such as: the state of the hone net, grooves, scoring, scratches, which could only be performed before by automobile disassembly. In general, technical endoscopy increases the informative value of the process of cylinder-piston group diagnosing. The use of a technical endoscope reveals unique possibilities for an operative assessment of the technical condition of the object being diagnosed in order to shorten the time of detection and subsequent elimination of malfunctions.


2019 ◽  
pp. 59-64
Author(s):  
Алексей Валериевич Ерыганов ◽  
Роман Анатольевич Варбанец ◽  
Владислав Олегович Маулевич

The article discusses the analysis of the parameters of the compression process, which is carried out according to the results of engine indication. The solution to this problem allows us to evaluate the technical condition of the cylinder-piston group parts. According to the requirements of most classification societies, the deviation of the compression pressure on this cylinder from the engine average should not exceed 2.5%. The dependence of the compression pressure value on the pressure of the supercharger makes it difficult to obtain correct diagnostic conclusions about the condition of the cylinder-piston group when the technical condition of the gas turbine compressor deteriorates. The existing publications investigated the position on the indicator diagram of the point at which the rate of increase in compression pressure reaches its maximum, and its position was demonstrated to be almost invariant with respect to pressure. This fact makes it possible to calculate its position relative to the top dead center of the engine even before the start of indexing and to accept the calculated value as a first approximation in the algorithmic synchronization of the display results. However, the leakage of the working medium, inevitably present in the engine, was not considered. Therefore, the problem of the displacement of the coordinate point of the maximum rate of pressure increase in the presence of leaks is legitimate. The task is solved applying a mathematical model consisting of three equations (condition, mass conservation and the first law of thermodynamics), written in a differential form and integrate at each calculated step. As an argument, the selected angle of rotation of the crankshaft of the engine. Nevertheless, to solve such systems of equations analytically considering the leaks in the full formulation is extremely difficult. Therefore the effective flow area of the piston rings was given in modeling the workflow is considered to be constant throughout the calculations. The modeling results determine the position of the point of maximum pressure rise rate on the indicator diagram, which can be used as an indirect indicator in the integral analysis of the engine technical condition


2021 ◽  
Vol 264 ◽  
pp. 04061
Author(s):  
Mukhammad Valiev ◽  
Khusan Kosimov

The reliability of locomotive diesel engines largely depends on a timely and objective assessment of the technical condition of its equipment during operation. The article proposes a technique for the integral assessment of the technical state of the quality of the working process in a diesel cylinder using on-board diagnostics.


2021 ◽  
Vol 2131 (2) ◽  
pp. 022064
Author(s):  
A Nikitin ◽  
V Poberezhnyy

Abstract The article considers examples of unstable combustion processes in individual cylinders of marine diesel installations. It is shown that the instability of thermal engineering processes is determined by the grade of fuel, fuel preparation, wear of the cylinder-piston group and fuel equipment. The necessity of continuous monitoring of the technical condition of the power plant during operation is shown.


2020 ◽  
Author(s):  
Alexandr Gritsenko ◽  
Vladimir Shepelev ◽  
Sergey Baryshnikov

Abstract To increase the diagnostic efficiency, significantly reduce the unproductive time, and mainly increase the reliability and accuracy, we propose a new method and tools implementing it - an oscillographic method for monitoring the pressure and phase parameters during the dynamic change in the operating parameters. The proposed work is aimed at improving the internal combustion engine (ICE) performance by timely diagnosing the cylinder-piston group (CPG) and its maintenance based on the diagnostic results. The scientific novelty of the work lies in the establishment of the interconnection of the CPG parameters obtained in the test modes of the ICE operation, allowing us to justify the diagnostic modes and their limiting values; the development of diagnostic methods and tools allowing us to justify the test modes for diagnosing the ICE CPG; the experimental data, which revealed that the instantaneous pressure signal in the combustion chamber is a sensitive diagnostic sign, which reflects the technical condition of the ICE CPG and its elements; the results of the experimental studies of diagnosing the ICE CPG in test modes. The results of the experimental work were compared with the results of theoretical modeling, the convergence between them was 97–99%. The production validation of the new method demonstrated the reliability within 0.92–0.97.


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