Benefits of Process Simulation Software – The Case of a Brazilian Mixed Public-Private Company

Author(s):  
Ricardo Luiz Schiavo do Nascimento ◽  
Saulo Barbará de Oliveira ◽  
Aparecida Laino Entriel
Author(s):  
Eric Liese

A dynamic process model of a steam turbine, including partial arc admission operation, is presented. Models were made for the first stage and last stage, with the middle stages presently assumed to have a constant pressure ratio and efficiency. A condenser model is also presented. The paper discusses the function and importance of the steam turbines entrance design and the first stage. The results for steam turbines with a partial arc entrance are shown, and compare well with experimental data available in the literature, in particular, the “valve loop” behavior as the steam flow rate is reduced. This is important to model correctly since it significantly influences the downstream state variables of the steam, and thus the characteristic of the entire steam turbine, e.g., state conditions at extractions, overall turbine flow, and condenser behavior. The importance of the last stage (the stage just upstream of the condenser) in determining the overall flowrate and exhaust conditions to the condenser is described and shown via results.


2017 ◽  
pp. 1584-1596
Author(s):  
Ravinder Singh ◽  
Helen Huiru Lou

Liquefaction of natural gas helps in transporting it over long distances by sea vessels. It is then regasified and transported through pipelines to the consumer. Due to large energy density of Liquefied Natural Gas (LNG), and associated flammability issues, the LNG terminal involves high risk. Consequently, safety is an important factor in the operation of LNG terminals. Although a substantial amount of time money and effort has been put in this area, there is always some possibility of improving the process so that less risk is involved. Rapid advancement in process simulation software like Aspen Plus and Aspen HYSYS, has led to the convenience of experimenting the various control methodologies on the computer offline from the actual plant operation, before they are implemented in real time. In this chapter, main hazards associated with LNG terminal operation will be highlighted. Further, recent advancements in research for safety enhancement and efficiency enhancement in the liquefaction and regasification processes will also be included.


Processes ◽  
2020 ◽  
Vol 8 (5) ◽  
pp. 526 ◽  
Author(s):  
Aristide Giuliano ◽  
Enrico Catizzone ◽  
Cesare Freda ◽  
Giacinto Cornacchia

This paper explores a possible waste-based economy transition strategy. Digestate from the organic fraction of municipal solid waste (OFMSW) is considered, as well as a low-added value product to be properly valorized. In this regard, air gasification may be used to produce syngas. In this work, the production of methanol, hydrogen, or electricity from digestate-derived syngas was assessed by ChemCAD process simulation software. The process scheme of methanol production comprises the following parts: water gas shift (WGS) with carbon capture and storage units (CCS), methanol synthesis, and methanol purification. In the case of hydrogen production, after WGS-CCS, hydrogen was purified from residual nitrogen by pressure swing absorption (PSA). Finally, for electricity production, the digestate-derived syngas was used as fuel in an internal combustion engine. The main objective of this work is to compare the proposed scenarios in terms of CO2 emission intensity and the effect of CO2 storage. In particular, CCS units were used for methanol or hydrogen production with the aim of obtaining high equilibrium yield toward these products. On the basis of 100 kt/year of digestate, results show that the global CO2 savings were 80, 71, and 69 ktCO2eq/year for electricity, methanol, and hydrogen production, respectively. If carbon storage was considered, savings of about 105 and 99 ktCO2eq/year were achieved with methanol and hydrogen production, respectively. The proposed scenarios may provide an attractive option for transitioning into methanol or hydrogen economy of the future.


Processes ◽  
2019 ◽  
Vol 7 (11) ◽  
pp. 847 ◽  
Author(s):  
Ellen Argo ◽  
Deepak R. Keshwani

Fed-batch enzymatic hydrolysis has the potential to improve the overall process of converting cellulosic biomass into ethanol. This paper utilizes a process simulation approach to identify and quantify techno-economic differences between batch and fed-batch enzymatic hydrolysis in cellulosic ethanol production. The entire process of converting corn stover into ethanol was simulated using SuperPro Designer simulation software. The analysis was conducted for a plant capacity of 2000 metric tons of dry biomass per day. A literature review was used to identify baseline parameters for the process. The sensitivity of the ethanol production cost to changes in sugar conversion efficiency, plant capacity, biomass cost, power cost, labor cost, and enzyme cost was evaluated using the process simulation. For the base scenario, the ethanol unit production cost was approximately $0.10/gallon lower for fed-batch hydrolysis. The greatest differences were seen in facilities costs, labor costs, and capital costs. Using a fed-batch operation decreased facilities costs by 41%, labor costs by 21%, and capital costs by 15%. The sensitivity analysis found that cost of biomass had the greatest effect on ethanol production cost, and in general, the results support the proposition that fed-batch enzymatic hydrolysis does improve the techno-economics of cellulosic ethanol production.


Author(s):  
Tobias Pro¨ll ◽  
Reinhard Rauch ◽  
Christian Aichernig ◽  
Hermann Hofbauer

Fluidized bed steam gasification of solid biomass yields a high quality producer gas, which can be used for efficient combined heat and power production (CHP) and as an intermediate product for chemical syntheses. In order to study the behavior of an 8 MW (fuel power) CHP plant, which has been in successful operation since 2001, a comprehensive model library has been developed for the equation-oriented process simulation software IPSEpro. The models are validated with measured data from the commercial scale plant. Because every model is based on the conservation of mass and energy, the simulation also allows the validation of measured data. By solution of a system describing the entire process, which uses measured data as input, a reference case for actual plant operation can be defined. In a next step, the behavior of the plant is studied during variations of selected parameters. Therefore, a model of the gasification reactor, which is able to describe the behavior during parameter variation, is necessary. It can be shown that fuel water content and gasification temperature significantly influence the global plant performance. The simulation predicts the efficiency of the existing power plant in optimized operation. Finally, part load behavior is investigated and a performance map of the CHP plant is presented. The results show that CHP-concepts based on fluidized bed steam gasification can reach high electric efficiencies and high overall fuel utilization rates even at small plant capacities of 10 MW fuel power.


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