Deformation and Fracture Behavior of Cold-Drawn Pearlitic Steel Wires After Heat Treatment

Author(s):  
Suprit P. Bhusare ◽  
Balila Nagamani Jaya
2008 ◽  
Vol 33-37 ◽  
pp. 41-46 ◽  
Author(s):  
Zhi Jia Wang ◽  
Xiao Lei Wu ◽  
You Shi Hong

In this paper, torsion fracture behavior of drawn pearlitic steel wires with different heat treatments was investigated. Samples with different heat treatment conditions were subjected to torsion and tensile tests. The shear strain along the torsion sample after fracture was measured. Fracture surface of wires was examined by Scanning Electron Microscopy. In addition, the method of Differential Scanning Calorimetry was used to characterize the thermodynamic process in the heat treatment. A numerical simulation via finite element method on temperature field evolution for the wire during heat treatment process was performed. The results show that both strain aging and recovery process occur in the material within the temperature range between room temperature and 435 °C. It was shown that the ductility measured by the number of twists drops at short heating times and recovers after further heating in the lead bath of 435 °C. On the other hand, the strength of the wire increases at short heating times and decreases after further heating. The microstructure inhomogeneity due to short period of heat treatment, coupled with the gradient characteristics of shear deformation during torsion, results in localized shear deformation of the wire. In this situation, shear cracks nucleate between lamella and the wire breaks with low number of twists.


2017 ◽  
Vol 707 ◽  
pp. 164-171 ◽  
Author(s):  
B.N. Jaya ◽  
S. Goto ◽  
G. Richter ◽  
C. Kirchlechner ◽  
G. Dehm

Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 178
Author(s):  
Jin Young Jung ◽  
Kang Suk An ◽  
Pyeong Yeol Park ◽  
Won Jong Nam

The relationship between microstructures and ductility parameters, including reduction of area, elongation to failure, occurrence of delamination, and number of turns to failure in torsion, in hypereutectoid pearlitic steel wires was investigated. The transformed steel wires at 620 °C were successively dry-drawn to drawing strains from 0.40 to 2.38. To examine the effects of hot-dip galvanizing conditions, post-deformation annealing was performed on cold drawn steel wires (ε = 0.99, 1.59, and 2.38) with a different heating time of 30–3600 s at 500 °C in a salt bath. In cold drawn wires, elongation to failure dropped due to the formation of dislocation substructures, decreased slowly due to the increase of dislocation density, and saturated with drawing strain. During annealing, elongation to failure increased due to recovery, and saturated with annealing time. The variation of elongation to failure in cold drawn and annealed steel wires would depend on the distribution of dislocations in lamellar ferrite. The orientation of lamellar cementite and the shape of cementite particles would become an effective factor controlling number of turns to failure in torsion of cold drawn and annealed steel wires. The orientation and shape of lamellar cementite would become microstructural features controlling reduction of area of cold drawn and annealed steel wires. The density of dislocations contributed to reduction of area to some extent.


2010 ◽  
Vol 638-642 ◽  
pp. 1035-1040 ◽  
Author(s):  
Tetsuyuki Hiroe ◽  
Kazuhito Fujiwara ◽  
Hidehiro Hata ◽  
Mitsuru Yamauchi ◽  
Kiyotaka Tsutsumi ◽  
...  

Explosive loading techniques are applied to expand tubular cylinders, spherical shells and rings of 304 stainless steel to fragmentation, and the effects of wall thicknesses, explosive driver diameters and the constant proportionality of the in-plane biaxial stretching rates are investigated on the deformation and fracture behavior of three basic structures experimentally and numerically. In the cylinder tests, the driver is a column of high explosive PETN, inserted coaxially into the bore of a cylinder and initiated by exploding a fine wire bundle at the column axis using a discharge current from a high-voltage capacitor bank. In case of the ring tests, ring specimens are placed onto a single cylinder filled with the PETN as a expansion driver, and for sphere tests, specimens filled with the PETN are also initiated by exploding a fine copper wire line with small length located at the central point. Two types of experiments are conducted for every specimen and test condition. The first type uses high speed cameras to observe the deformation and crack generation of expanding specimens showing the final maximum in-plane stretching rate of above , and the second uses soft capturing system recovering typically most fragments successfully. The fragments are measured and investigated using a fragmentation model. The effects of test parameters on the deformation and fracture behavior for three types of structures are discussed in need of modified fragmentation model for shell structural elements.


Author(s):  
E.G. Astafurova ◽  
◽  
K.A. Reunova ◽  
S.V. Astafurov ◽  
M.Yu. Panchenko ◽  
...  

We investigated the phase composition, plastic deformation and fracture micromechanisms of Fe-(25-26)Cr-(5-12)Mn-0.15C-0.55N (wt. %) high-nitrogen chromium-manganese steel. Obtained by the method of electron-beam 3D-printing (additive manufacturing) and subjected to a heat treatment (at a temperature of 1150°C following by quenching). To establish the effect of the electron-beam 3D-printing process on the phase composition, microstructure and mechanical properties of high-nitrogen steel, a comparison was made with the data for Fe-21Cr-22Mn-0.15C-0.53N austenitic steel (wt. %) obtained by traditional methods (casting and heat treatment) and used as a raw material for additive manufacturing. It was experimentally established that in the specimens obtained by additive manufacturing method, depletion of the steel composition by manganese in the electron-beam 3D-printing and post-built heat treatment contributes to the formation of a macroscopically and microscopically inhomogeneous two-phase structure. In the steel specimens, macroscopic regions of irregular shape with large ferrite grains or a two-phase austenite-ferrite structure (microscopic inhomogeneity) were observed. Despite the change in the concentration of the basic elements (chromium and manganese) in additive manufacturing, a high concentration of interstitial atoms (nitrogen and carbon) remains in steel. This contributes to the macroscopically heterogeneous distribution of interstitial atoms in the specimens - the formation of a supersaturated interstitial solid solution in the austenitic regions due to the low solubility of nitrogen and carbon in the ferrite regions. This inhomogeneous heterophase (ferrite-austenite) structure has high strength properties, good ductility and work hardening, which are close to those of the specimens of the initial high-nitrogen austenitic steel used as the raw material for additive manufacturing.


2007 ◽  
Vol 345-346 ◽  
pp. 629-632
Author(s):  
Dong Geun Lee ◽  
Yang Gon Kim ◽  
Byoung Chul Hwang ◽  
Sung Hak Lee ◽  
Nack J. Kim

Dynamic deformation and fracture behavior of Zr-based bulk metallic glass (BMG) and BMG composite containing dendritic β phases was investigated in this study. Dynamic compressive test results indicated that both maximum compressive stress and total strain of the BMG and BMG composite decreased with increasing test temperature because shear bands could propagate rapidly as the adiabatic heating effect was added at high temperatures. Above the glass transition temperature, total strain decreased more abruptly due to crystallization of amorphous phases. Maximum compressive stress and total strain of the BMG composite were higher than those of the BMG because β phases played a role in forming multiple shear bands. The BMG composite having more excellent dynamic properties than the BMG can be more reliably applied to the structures or parts requiring dynamic properties.


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