Performance on Physical and Mechanical Properties of Fired Clay Brick Incorporated with Palm Kernel Shell for Lightweight Building Materials

Author(s):  
Noor Amira Sarani ◽  
Aeslina Abdul Kadir ◽  
Nur Fatin Nabila Hissham ◽  
Mohd Ikhmal Haqeem Hassan ◽  
Nurul Nabila Huda Hashar
2014 ◽  
Vol 11 (3) ◽  
pp. 199-208 ◽  
Author(s):  
Ibraheem Samotu ◽  
Muhammed Dauda ◽  
David Obada ◽  
Abdulmumin Alabi

Efforts have been made to turn empty water sachet (commonly called pure water nylon), palm kernel shell and iron filings, which are all wastes released into the environment from different sectors of production in Nigeria into a useful material of good physical and mechanical properties. These wastes, especially the empty water sachet, pose a great challenge on the effort of achieving a clean and safe environment, mostly by their contribution to flooding during the rainy season. A recycling aimed research was carried out, making use of these materials to produce a new composite material and proffer suggestions for the possible use of the newly developed composite material. The empty water sachet was used as a matrix, which was reinforced by carbonized palm kernel shell particulate and iron filings. The percentage composition of iron fillings was maintained at 5%wt, while that of palm kernel shell ash was varied from 5%wt - 20%wt at an interval of 5%. The composites were compounded and compressively moulded. Physical and mechanical properties of the composites were tested for and the results obtained shows that the composite material could be used to produce automobile bumper among other parts due to their Impact Strength and low Density. After results analysis, materials with 5%wt of CPKS and that with 10%wt of CPKS were recommended for the automobile bumper production following their high impact strength - density ratio of 0.26 and 0.19 respectively, which are higher as compared to that of Peugeot 406 bumper measured alongside the composite materials.


2018 ◽  
Vol 7 (4.30) ◽  
pp. 299
Author(s):  
Noor Amira Sarani ◽  
Aeslina Abdul Kadir ◽  
Zaki Muhamad Yusuf

The demand for edible oil from all over the world has generated a huge amount of solid waste. Due to that, the problem of disposal method has become a constraint by the authorities. Therefore, this study is focusing on the incorporation of palm kernel shell (PKS) into fired clay brick in terms of indoor air quality assessment. The brick was incorporated with 0% and 5% of PKS and fired at 1050°C with heating rates of 1°C/min. Preliminary analysis was conducted with X-Ray Fluorescence test to determine chemical composition of raw materials used in the study. A further experiment of indoor air quality was obtained by measuring gases emission of total volatile organic compound (TVOC), carbon dioxide (CO2), carbon monoxide (CO), ozone (O3), formaldehyde (HCHO) and particulate matter (PM10) in Walk in Stability Chamber with controlled temperature and relative humidity. All parameters were compared with Industry Code of Practice on Indoor Air Quality standard. The result shows that incorporation 5% of PKS into fired clay brick complied with the standard requirement for use as building materials. As the conclusion, the use of palm kernel shell as clay replacement could reduce the waste disposal in landfills whilst providing low-cost building materials.


2012 ◽  
Vol 2 (6) ◽  
pp. 315-319 ◽  
Author(s):  
F. A. Olutoge ◽  
H. A. Quadri ◽  
O. S. Olafusi

Many researchers have studied the use of agro-waste ashes as constituents in concrete. These agro-waste ashes are siliceous or aluminosiliceous materials that, in finely divided form and in the presence of moisture, chemically react with the calcium hydroxide released by the hydration of Portland cement to form calcium silicate hydrate and other cementitious compounds. Palm kernel shell ash (PKSA) is a by-product in palm oil mills. This ash has pozzolanic properties that enables it as a partial replacement for cement but also plays an important role in the strength and durability of concrete. The use of palm kernel shell ash (PKSA) as a partial replacement for cement in concrete is investigated. The objective of this paper is to alleviate the increasing challenges of scarcity and high cost of construction materials used by the construction industry in Nigeria and Africa in general, by reducing the volume of cement usage in concrete works. Collected PKSA was dried and sieved through a 45um sieve. The fineness of the PKSA was checked by sieving through 45um sieve. The chemical properties of the ash are examined whereas physical and mechanical properties of varying percentage of PKSA cement concrete and 100% cement concrete of mix 1:2:4 and 0.5 water-cement ratios are examined and compared. A total of 72 concrete cubes of size 150 × 150 × 150 mm³ with different volume percentages of PKSA to Portland cement in the order 0:100, 10:90 and 30:70 and mix ratio of 1:2:4 were cast and their physical and mechanical properties were tested at 7, 14, 21 and 28 days time. Although the compressive strength of PKSA concrete did not exceed that of OPC, compressive strength tests showed that 10% of the PKSA in replacement for cement was 22.8 N/mm2 at 28 days; which was quite satisfactory with no compromise in compressive strength requirements for concrete mix ratios 1:2:4. This research showed that the use of PKSA as a partial replacement for cement in concrete, at lower volume of replacement, will enhance the reduction of cement usage in concretes, thereby reducing the production cost. This research was carried out at the University of Ibadan, Ibadan, Nigeria.


2013 ◽  
Vol 856 ◽  
pp. 338-342 ◽  
Author(s):  
Chin Yee Sing ◽  
Mohd Shiraz Aris

Burning fossil fuel like coal in power plants released carbon dioxide that had been absorbed millions of years ago. Unfortunately, excessive carbon dioxide emission had led to global warming. Malaysia, as one of the major exporters of palm oil, has abundant oil palm mill residues that could be converted into value-added product like biomass fuel briquettes. Fuel briquette with palm kernel shell and palm mesocarp fibre as its main ingredients showed satisfactory fuel characteristics and mechanical properties as a pure biomass fuel briquette. The effects of adding some coal of higher calorific value to the satisfactory biomass fuel briquette were focused in this study. Various coal-biomass fuel blends were used, ranging from 0wt% coal to 50wt% coal. The fuel properties and mechanical properties of pure biomass briquette and briquettes with different amount of coal added were compared experimentally. From the fuel properties tests, it was found that as the coal content in the briquette was increased, the carbon content and calorific value increased. Mechanical property tests on the fuel briquettes showed a mixture of results, with some favored higher portion of coal in the briquette for better handling, transport and storage properties while some favored greater amount of biomass.


2019 ◽  
Vol 964 ◽  
pp. 115-123
Author(s):  
Sigit Tri Wicaksono ◽  
Hosta Ardhyananta ◽  
Amaliya Rasyida ◽  
Feisha Fadila Rifki

Plastic waste is majority an organic material that cannot easily decomposed by bacteria, so it needs to be recycled. One of the utilization of plastic waste recycling is become a mixture in the manufacture of building materials such as concrete, paving block, tiles, roof. This experiment purpose to find out the effect of addition of variation of LDPE and PP thermoplastic binder to physical and mechanical properties of LDPE/PP/Sand composite for construction material application. In this experiment are using many tests, such are SEM, FTIR, compression strength, density, water absorbability, and hardness. the result after the test are the best composition of composite PP/LDPE/sand is 70/0/30 because its have compression strength 14,2 MPa, while density value was 1.30 g/cm3, for the water absorbability is 0.073%, and for the highest hardness is 62.3 hardness of shore D. From the results obtained, composite material can be classified into construction materials for mortar application S type with average compression strength is 12.4 MPa.


2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Neslihan Doğan-Sağlamtimur ◽  
Adnan Güven ◽  
Ahmet Bilgil

Pumice, cements (CEM I- and CEM II-type), waste fly and bottom ashes (IFA, GBA, and BBA) supplied from international companies were used to produce lightweight building materials, and physical-mechanical properties of these materials were determined. Axial compressive strength (ACS) values were found above the standards of 4 and 8 MPa (Bims Concrete (BC) 40 and 80 kgf/cm2 class) for cemented (CEM I) pumice-based samples. On the contrary, the ACS values of the pumice-based cemented (CEM II) samples could not be reached to these standards. Best ACS results (compatible with BC80) from these cemented lightweight material samples produced with the ashes were found in 50% mixing ratio as 10.6, 13.2, and 20.5 MPa for BBA + CEM I, GBA + CEM II, and IFA + CEM I, respectively, and produced with pumice were found as 8.4 MPa (same value) for GBA + pumice + CEM II (in 25% mixing ratio), BBA + pumice + CEM I (in 100% mixing ratio), and pumice + IFA + CEM I (in 100% mixing ratio), respectively. According to the results, cemented ash-based lightweight building material produced with and without pumice could widely be used for constructive purposes. As a result of this study, an important input to the ecosystem has been provided using waste ashes, whose storage constitutes a problem.


Author(s):  
Viola Hospodarova ◽  
Nadezda Stevulova ◽  
Vojtech Vaclavik ◽  
Tomas Dvorsky ◽  
Jaroslav Briancin

Nowadays, construction sector is focusing in developing sustainable, green and eco-friendly building materials. Natural fibre is growingly being used in composite materials. This paper provides utilization of cellulose fibres as reinforcing agent into cement composites/plasters. Provided cellulosic fibres coming from various sources as bleached wood pulp and recycled waste paper fibres. Differences between cellulosic fibres are given by their physical characterization, chemical composition and SEM micrographs. Physical and mechanical properties of fibre-cement composites with fibre contents 0.2; 0.3and 0.5% by weight of filler and binder were investigated. Reference sample without fibres was also produced. The aim of this work is to investigate the effects of cellulose fibres on the final properties (density, water absorbability, coefficient of thermal conductivity and compressive strength) of the fibrecement plasters after 28 days of hardening. Testing of plasters with varying amount of cellulose fibres (0.2, 0.3 and 0.5 wt. %) has shown that the resulting physical and mechanical properties depend on the amount, the nature and structure of the used fibres. Linear dependences of compressive strength and thermal conductivity on density for plasters with cellulosic fibres adding were observed.


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