Mathematical model for control over the plasma spray-deposition process

1985 ◽  
Vol 24 (11) ◽  
pp. 829-832
Author(s):  
V. M. Zurabov ◽  
A. F. Puzryakov



Author(s):  
A.M. Ahmed ◽  
R.H. Rangel ◽  
V.V. Sobolev ◽  
J.M. Guilemany

Abstract This paper presents a mathematical model of the in-flight oxidation of spherical particles during thermal spray deposition process. The model includes analysis of the mechanical and thermal behavior of the powder particles. The former accounts for acceleration and deceleration of the particles at the spray distance under different fluid velocities. The thermal behavior takes into account heating, melting, cooling and possible solidification as the particle travel towards the substrate. A finite-difference method is used to solve the thermal energy conservation equation of the particles. The model includes nonequilibrium calculations of the phase change phenomena in the liquid-solid (mushy) zone. The growth of the oxide layer at the particle surface is represented by a modified boundary condition, which includes finite-rate oxidation. The results obtained give the interrelations between various process parameters and the oxidation phenomenon and agree with experimental observation.



2001 ◽  
Vol 700 ◽  
Author(s):  
Sofiane Guessasma ◽  
Ghislain Montavon ◽  
Christian Coddet

AbstractNumerous processing parameters, up to fifty, characterize the plasma spray deposition process. A better quality control of the resulting deposits induces a better understanding of their effects on coating formation mechanisms. Numerical models can help to provide such an understanding. From a mathematical point of view, d.c. plasma spray deposition process is assimilated to a nonlinear problem in regards to its variables (operating parameters, environment, etc.). This paper develops a global approach based on an implicit describing of the mechanisms implementing Artificial Neural Networks (ANNs). The global concept and the protocols to implement are presented and developed for an example related to d.c. plasma spray process.



1989 ◽  
Vol 20 (1) ◽  
pp. 71-85 ◽  
Author(s):  
E. Gutierrez-Miravete ◽  
E. J. Lavernia ◽  
G. M. Trapaga ◽  
J. Szekely ◽  
N. J. Grant


2007 ◽  
Vol 539-543 ◽  
pp. 1128-1133 ◽  
Author(s):  
Tom W. Coyle ◽  
E. Garcia ◽  
Z. Zhang ◽  
Lu Gan

Plasma spray deposition of hydroxyapatite (HA) coatings is a well established commercial process. When deposited on metallic substrates, these coatings have been shown to promote bone fixation and osteconductivity. A concern with current coatings is the formation of relatively large debris particles during resorption. The size of the debris is related to the particle size of the powder injected into the plasma during the deposition process. The use of solution precursors or dispersions of fine particle size powders as the feedstock for plasma spraying has been shown to produce submicron/nanocrystalline structured coatings from relatively inexpensive precursors. Nanocrystalline HA coatings may improve the resorption of the coating in the body, avoiding the irritant effect of large particles which may be seen in current thermal sprayed HA coatings. We have explored the use of sols prepared from several different precursors as the feedstock for the plasma spray deposition of HA coatings on Ti6Al4V substrates, employing statistical design of experiments to establish optimal deposition conditions. We report on the formation and the characteristics of the coatings as a function of the deposition parameters. The presence of different Ca-P crystalline and amorphous phases was assessed by X-ray diffraction analysis. The coating microstructure was characterized by scanning/transmission electron microscopy. The suitability of the technique to coat biomedical implants is discussed.



2012 ◽  
Vol 28 (9) ◽  
pp. 646-656 ◽  
Author(s):  
T K Thiyagarajan ◽  
P V Ananthapadmanabhan ◽  
K P Sreekumar ◽  
Y Chakravarthy ◽  
A K Das ◽  
...  


1991 ◽  
Vol 33 (3) ◽  
pp. 281-304 ◽  
Author(s):  
B. Terence Grayson ◽  
James D. Webb ◽  
Simon E. Pack ◽  
Dean Edwards


2015 ◽  
Vol 75 ◽  
pp. 1238-1243 ◽  
Author(s):  
Elena Denisova ◽  
Ludmila Kuzovnikova ◽  
Rauf Iskhakov ◽  
Aleksandr Kuzovnikov ◽  
Anatoly Lepeshev ◽  
...  


RSC Advances ◽  
2015 ◽  
Vol 5 (74) ◽  
pp. 60562-60569 ◽  
Author(s):  
Zhurong Liang ◽  
Shaohong Zhang ◽  
Xueqing Xu ◽  
Nan Wang ◽  
Junxia Wang ◽  
...  

A facile spray deposition process was developed to prepare high-quality perovskite films with full surface coverage and large grain size.



Sign in / Sign up

Export Citation Format

Share Document