Numerical simulation and experimental analysis of wide-beam laser cladding

2018 ◽  
Vol 100 (1-4) ◽  
pp. 237-249 ◽  
Author(s):  
Huaming Liu ◽  
Mingbo Li ◽  
Xunpeng Qin ◽  
Song Huang ◽  
Feng Hong
2012 ◽  
Vol 499 ◽  
pp. 114-119 ◽  
Author(s):  
Ming Di Wang ◽  
Shi Hong Shi ◽  
X.B. Liu ◽  
Cheng Fa Song ◽  
Li Ning Sun

Numerical simulation of laser cladding is the main research topics for many universities and academes, but all researchers used the Gaussian laser light source. Due to using inside-beam powder feeding for laser cladding, the laser is dispersed by the cone-shaped mirror, and then be focused by the annular mirror, the laser can be assumed as the light source of uniform intensity.In this paper,the temperature of powder during landing selected as the initial conditions, and adopting the life-and-death unit method, the moving point heat source and the uniform heat source are realized. In the thickness direction, using the small melt layer stacking method, a finite element model has been established, and layer unit is acted layer by layer, then a virtual reality laser cladding manu-facturing process is simulated. Calculated results show that the surface temperature of the cladding layer depends on the laser scanning speed, powder feed rate, defocus distance. As cladding layers increases, due to the heat conduction into the base too late, bath temperature will gradually increase. The highest temperature is not at the laser beam, but at the later point of the laser beam. In the clad-ding process, the temperature cooling rate of the cladding layer in high temperature section is great, and in the low-temperature, cooling rate is relatively small. These conclusions are also similar with the normal laser cladding. Finally, some experiments validate the simulation results. The trends of simulating temperature are fit to the actual temperature, and the temperature gradient can also ex-plain the actual shape of cross-section.


2008 ◽  
Vol 25 (5) ◽  
pp. 1541-1544 ◽  
Author(s):  
Yuan Jin-Hui ◽  
Hou Lan-Tian ◽  
Zhou Gui-Yao ◽  
Wei Dong-Bin ◽  
Chen Chao ◽  
...  

2021 ◽  
Vol 60 (12) ◽  
Author(s):  
Shirui Guo ◽  
Junhao Yu ◽  
Lujun Cui ◽  
Yinghao Cui ◽  
Yanlong Cao ◽  
...  

2009 ◽  
Vol 29 (11) ◽  
pp. 3114-3120 ◽  
Author(s):  
杨洗陈 Yang Xichen ◽  
栗丽 Li Li ◽  
张烨 Zhang Ye

Applied laser ◽  
2014 ◽  
Vol 34 (5) ◽  
pp. 389-394
Author(s):  
王维 Wang Wei ◽  
刘奇 Liu Qi ◽  
杨光 Yang Guang ◽  
钦兰云 Qin Lanyun ◽  
薛雄 Xue Xiong

Applied laser ◽  
2014 ◽  
Vol 34 (4) ◽  
pp. 288-293
Author(s):  
刘衍聪 Liu Yancong ◽  
范常峰 Fan Changfeng ◽  
尹晓丽 Yin Xiaoli ◽  
杨光辉 Yang Guanghui ◽  
许鹏云 Xu Pengyun

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