Thermomechanical finite element simulation and correlation analysis for orthogonal cutting of normalized AISI 9310 steels

2021 ◽  
Author(s):  
Lilia Miller ◽  
Kai Zhou ◽  
Jiong Tang ◽  
Lesley D. Frame ◽  
Rainer J. Hebert ◽  
...  
Keyword(s):  
Finite Element ◽  
Correlation Analysis ◽  
Finite Element Simulation ◽  
Orthogonal Cutting ◽  
Element Simulation

Effects of the Flow Stress in Finite Element Simulation of Machining Inconel 718 Alloy

2014 ◽  
Vol 611-612 ◽  
pp. 1210-1216 ◽  
Author(s):  
Farshid Jafarian ◽  
Mikel Imaz Ciaran ◽  
Pedro José Arrazola ◽  
Luigino Filice ◽  
Domenico Umbrello ◽  
...  
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Inconel 718 ◽  
Orthogonal Cutting ◽  
Material Model ◽  
Material Behavior ◽  
Machining Process ◽  
Inconel 718 Alloy ◽  
Element Simulation ◽  
Inconel 718 Superalloy

Inconel 718 superalloy is one of the difficult-to-machine materials which is employed widely in aerospace industries because of its superior properties such as heat-resistance, high melting temperature, and maintenance of strength and hardness at high temperatures. Material behavior of the Inconel 718 is an important challenge during finite element simulation of the machining process because of the mentioned properties. In this regard, various constants for Johnson–Cook’s constitutive equation have been reported in the literature. Owing to the fact that simulation of machining process is very sensitive to the material model, in this study the effect of different flow stresses were investigated on outputs of the orthogonal cutting process of Inconel 718 alloy. For each model, the predicted results of cutting forces, chip geometry and temperature were compared with experimental results of the previous work at the different feed rates. After comparing the results of the different models, the most suitable Johnson–Cook’s material model was indentified. Obtained results showed that the selected material model can be used reliably for machining simulation of Inconel 718 superalloy.

The Finite Element Simulation of Milling Based on Orthogonal Cutting Model

2012 ◽  
Vol 499 ◽  
pp. 208-212
Author(s):  
Ai Hua Gao ◽  
Fu Rong Wang ◽  
Jian Xin Zhang
Keyword(s):  
Finite Element ◽  
Service Life ◽  
Finite Element Simulation ◽  
Metal Cutting ◽  
Orthogonal Cutting ◽  
Milling Process ◽  
Machining Process ◽  
Element Simulation ◽  
Basic Parameters ◽  
Cutting Model

The paper make the service life of relieving formed milling cutter as the optimization objective, proceed the simulation study on the mechanical degree of cutter, cutting data. The concrete method is that the orthogonal milling model is established to simulate the simulation milling process, some basic parameters which are obtained in the machining process are analyzed and discussed. The results indicate that the finite element simulation of the metal cutting processing can analyze quantitatively some physical properties, such as the cutting force, stress, strain and so on, the traditional way of qualitative analysis is changed. The state of machining is in favour of grasping in the theory, the theory and technology are provided to establish the proper processing technology strategy.

scholarly journals Finite element simulation of the C70 orthogonal cutting process

2017 ◽  
Vol 112 ◽  
pp. 06011
Author(s):  
Vlad-Bogdan Tomoiagă ◽  
Marcel Sabin Popa ◽  
Stefan Sattel ◽  
Glad Conțiu ◽  
Marius Bozga
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Orthogonal Cutting ◽  
Cutting Process ◽  
Element Simulation

Finite element simulation for Ti-6Al-4V alloy deformation near the exit of orthogonal cutting

2015 ◽  
Vol 85 (9-12) ◽  
pp. 2377-2388 ◽  
Author(s):  
Jiapeng Lu ◽  
Jianbin Chen ◽  
Qihong Fang ◽  
Bin Liu ◽  
Youwen Liu ◽  
...  
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Orthogonal Cutting ◽  
Element Simulation

Finite Element Simulation of the Orthogonal Cutting Based on Abaqus

2013 ◽  
Vol 821-822 ◽  
pp. 1410-1413 ◽  
Author(s):  
Xue Bin Liu ◽  
Xi Bin Wang ◽  
Chong Ning Li ◽  
San Peng Deng
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Orthogonal Cutting ◽  
Element Model ◽  
Friction Model ◽  
Cutting Process ◽  
Work Piece ◽  
Conduction Model ◽  
Element Analysis ◽  
Element Simulation

In view of orthogonal cutting, finite element simulation geometry is built. the friction model, thermal conduction model and chip separation model are established between chip and tool using Abaqus which is a finite element analysis software. Through a specific example, two-dimensional finite element model have been established, simulating the cutting process stress distribution of the work piece surface is also obtained during processing. While simulation analyzes the relationship between the rake angle and shear angle, the results of simulation and experiment are basically the same, thus further verify the credibility of Abaqus simulation results on orthogonal cutting, and the feasible is also proved of obtaining cutting data by the use of Abaqus simulation cutting process.

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