scholarly journals Finite element simulation of the C70 orthogonal cutting process

2017 ◽  
Vol 112 ◽  
pp. 06011
Author(s):  
Vlad-Bogdan Tomoiagă ◽  
Marcel Sabin Popa ◽  
Stefan Sattel ◽  
Glad Conțiu ◽  
Marius Bozga
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Orthogonal Cutting ◽  
Cutting Process ◽  
Element Simulation

Finite Element Simulation of the Orthogonal Cutting Based on Abaqus

2013 ◽  
Vol 821-822 ◽  
pp. 1410-1413 ◽  
Author(s):  
Xue Bin Liu ◽  
Xi Bin Wang ◽  
Chong Ning Li ◽  
San Peng Deng
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Orthogonal Cutting ◽  
Element Model ◽  
Friction Model ◽  
Cutting Process ◽  
Work Piece ◽  
Conduction Model ◽  
Element Analysis ◽  
Element Simulation

In view of orthogonal cutting, finite element simulation geometry is built. the friction model, thermal conduction model and chip separation model are established between chip and tool using Abaqus which is a finite element analysis software. Through a specific example, two-dimensional finite element model have been established, simulating the cutting process stress distribution of the work piece surface is also obtained during processing. While simulation analyzes the relationship between the rake angle and shear angle, the results of simulation and experiment are basically the same, thus further verify the credibility of Abaqus simulation results on orthogonal cutting, and the feasible is also proved of obtaining cutting data by the use of Abaqus simulation cutting process.

Finite Element Simulation on High Speed Cutting of Hardened 45 Steel Based on ABAQUS

2013 ◽  
Vol 579-580 ◽  
pp. 202-207
Author(s):  
Guo He Li ◽  
Hou Jun Qi ◽  
Bing Yan
Keyword(s):  
Finite Element ◽  
Cutting Force ◽  
Finite Element Simulation ◽  
High Speed ◽  
Cutting Temperature ◽  
Cutting Parameters ◽  
Cutting Process ◽  
High Speed Cutting ◽  
Geometry Model ◽  
Element Simulation

For the high speed cutting process of hardened 45 steel (45HRC), a finite element simulation of cutting deformation, cutting force and cutting temperature is finished with the large general finite element software ABAQUS. Through the building of geometry model, material model and heat conduction model, also the determination of boundary conditions, separation rule and friction condition, a thermal mechanical coupling finite element model of high speed cutting for hardened 45 steel is built. The serrated chip, cutting force and cutting temperature can be predicted. The comparison of experiment and simulation shows the validity of the model. The influence of cutting parameters on cutting process is investigated by the simulation under different cutting depthes and rake angles. The results show that as the increase of rake angle, the segment degree, cutting force and cutting temperature decrease. But the segment degree, also the cutting force and cutting temperature increase with the increase of cutting depth. This study is useful for the selection of cutting parameters of hardened steel.

Physical Simulation of Cutting Process and Optimization of Cutting Parameters

2012 ◽  
Vol 522 ◽  
pp. 210-216
Author(s):  
Tian Biao Yu ◽  
Xue Wei Zhang ◽  
Jia Ying Pei ◽  
Wan Shan Wang
Keyword(s):  
Finite Element ◽  
High Temperature ◽  
Cutting Force ◽  
Finite Element Simulation ◽  
Physical Simulation ◽  
Cutting Parameters ◽  
Cutting Process ◽  
Finite Element Software ◽  
Element Simulation ◽  
Optimization Of Cutting Parameters

Based on metal cutting theory and the key technology of finite element simulation, this paper uses finite element software Deform to establish three-dimensional finite element simulation model and simulate cutting process. This paper uses the work piece material is IN718 high temperature alloys packaged in Deform, and analyzes the processing characteristics of high temperature, choosing the right tools and cutting dosages to simulate. Through the simulation we can get scraps forming process, the surface stress, strain, temperature and cutting force distribution of the workpiece and the tool. We can also get the change rule of cutting force and cutting temperature under the different cutting parameters. The simulation results provide the theoretical basis for the optimization of cutting parameter selection in production practice.

Effects of the Flow Stress in Finite Element Simulation of Machining Inconel 718 Alloy

2014 ◽  
Vol 611-612 ◽  
pp. 1210-1216 ◽  
Author(s):  
Farshid Jafarian ◽  
Mikel Imaz Ciaran ◽  
Pedro José Arrazola ◽  
Luigino Filice ◽  
Domenico Umbrello ◽  
...  
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Inconel 718 ◽  
Orthogonal Cutting ◽  
Material Model ◽  
Material Behavior ◽  
Machining Process ◽  
Inconel 718 Alloy ◽  
Element Simulation ◽  
Inconel 718 Superalloy

Inconel 718 superalloy is one of the difficult-to-machine materials which is employed widely in aerospace industries because of its superior properties such as heat-resistance, high melting temperature, and maintenance of strength and hardness at high temperatures. Material behavior of the Inconel 718 is an important challenge during finite element simulation of the machining process because of the mentioned properties. In this regard, various constants for Johnson–Cook’s constitutive equation have been reported in the literature. Owing to the fact that simulation of machining process is very sensitive to the material model, in this study the effect of different flow stresses were investigated on outputs of the orthogonal cutting process of Inconel 718 alloy. For each model, the predicted results of cutting forces, chip geometry and temperature were compared with experimental results of the previous work at the different feed rates. After comparing the results of the different models, the most suitable Johnson–Cook’s material model was indentified. Obtained results showed that the selected material model can be used reliably for machining simulation of Inconel 718 superalloy.

The Finite Element Simulation of Milling Based on Orthogonal Cutting Model

2012 ◽  
Vol 499 ◽  
pp. 208-212
Author(s):  
Ai Hua Gao ◽  
Fu Rong Wang ◽  
Jian Xin Zhang
Keyword(s):  
Finite Element ◽  
Service Life ◽  
Finite Element Simulation ◽  
Metal Cutting ◽  
Orthogonal Cutting ◽  
Milling Process ◽  
Machining Process ◽  
Element Simulation ◽  
Basic Parameters ◽  
Cutting Model

The paper make the service life of relieving formed milling cutter as the optimization objective, proceed the simulation study on the mechanical degree of cutter, cutting data. The concrete method is that the orthogonal milling model is established to simulate the simulation milling process, some basic parameters which are obtained in the machining process are analyzed and discussed. The results indicate that the finite element simulation of the metal cutting processing can analyze quantitatively some physical properties, such as the cutting force, stress, strain and so on, the traditional way of qualitative analysis is changed. The state of machining is in favour of grasping in the theory, the theory and technology are provided to establish the proper processing technology strategy.

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