3D printing of high-strength water-soluble salt cores via material extrusion

Author(s):  
Xiaolong Gong ◽  
Xinwang Liu ◽  
Zheng Chen ◽  
Zhiyuan Yang ◽  
Wenming Jiang ◽  
...  
2021 ◽  
Author(s):  
Xiaolong Gong ◽  
Xinwang Liu ◽  
Zheng Chen ◽  
Zhiyuan Yang ◽  
Wenming Jiang ◽  
...  

Abstract Core materials with high strength and excellent collapsibility are important for the manufacture of hollow composite structure castings. In this work, a novel technology to fabricate water-soluble Na2SO4-NaCl based salt cores with high strength and low cost by layered extrusion forming (LEF) was reported. The water-soluble Na2SO4 and NaCl powder were used as the matrix materials, and the bauxite powder was used as the reinforcing material. The effects of bauxite powder content and liquid phase sintering parameters on properties of the salt cores were studied. The results show that the salt-based slurry exhibits shear thinning property within the studied bauxite powder contents. When the content of bauxite powder was 20 wt.% and the sintering was at 630 ℃/30 min, the obtained salt cores show an optimal comprehensive performance, with the bending strength, linear shrinkage, water-solubility rate and moisture rate of 24.43 MPa, 6.3%, 207.6 (g/min·m2), and 0.29%, respectively. The complex water-soluble salt core samples prepared under the optimal parameters display high-strength and well-shaped morphology.


Materials ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1642 ◽  
Author(s):  
Matthew J. Reich ◽  
Aubrey L. Woern ◽  
Nagendra G. Tanikella ◽  
Joshua M. Pearce

Past work has shown that particle material extrusion (fused particle fabrication (FPF)/fused granular fabrication (FGF)) has the potential for increasing the use of recycled polymers in 3D printing. This study extends this potential to high-performance (high-mechanical-strength and heat-resistant) polymers using polycarbonate (PC). Recycled PC regrind of approximately 25 mm2 was 3D printed with an open-source Gigabot X and analyzed. A temperature and nozzle velocity matrix was used to find useful printing parameters, and a print test was used to maximize the output for a two-temperature stage extruder for PC. ASTM type 4 tensile test geometries as well as ASTM-approved compression tests were used to determine the mechanical properties of PC and were compared with filament printing and the bulk virgin material. The results showed the tensile strength of parts manufactured from the recycled PC particles (64.9 MPa) were comparable to that of the commercial filament printed on desktop (62.2 MPa) and large-format (66.3 MPa) 3D printers. Three case study applications were investigated: (i) using PC as a rapid molding technology for lower melting point thermoplastics, (ii) printed parts for high temperature applications, and (iii) printed parts for high-strength applications. The results show that recycled PC particle-based 3D printing can produce high-strength and heat-resistant products at low costs.


2020 ◽  
pp. 1-31
Author(s):  
Geoffrey P. Schortgen ◽  
Aaron J. Patton

The herbicide 2,4-D is used in a variety of cropping systems, especially in grasses since it is a selective postemergence broadleaf herbicide. However, the most common formulation (2,4-D dimethylamine) is antagonized when mixed in hard water. The objective of this research was to determine which formulations of 2,4-D or premixes of various formulations of synthetic auxin herbicides are subject to hard water antagonism. Formulations surveyed for hard water antagonism in the first experiment included 2,4-D dimethylamine, 2,4-D diethanolamine, 2,4-D monomethylamine, 2,4-D isopropylamine salt, 2,4-D choline salt, 2,4-D isooctyl ester, and 2,4-D ethylhexyl ester. Synthetic auxin formulation types in the second experiment included water-soluble, emulsifiable concentrates and emulsion-in-water. All formulations were mixed with both soft and hard water (600 mg CaCO3 L-1) and applied to dandelions to determine if antagonism occurred in hard water. Water-soluble (amine and choline) 2,4-D formulations were antagonized by hard water, but water-insoluble (ester) 2,4-D formulations were not antagonized. Similar results were found by formulation type with water-soluble synthetic auxin premixes antagonized but emulsifiable concentrates not antagonized. Further, water-soluble salt formulations were not antagonized when formulated in premixes with other synthetic auxin herbicides as an emulsion-in-water. This research demonstrates that all 2,4-D water-soluble formulations and water-soluble premixes with phenoxycarboxylic acid herbicides are subject to hard water antagonism. Formulations of 2,4-D containing emulsifying agents protect against antagonism by the water-insoluble nature of ingredients in their formulation.


Pharmaceutics ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 993
Author(s):  
Mohammed S. Algahtani ◽  
Abdul Aleem Mohammed ◽  
Javed Ahmad ◽  
M. M. Abdullah ◽  
Ehab Saleh

The 3D printing techniques have been explored extensively in recent years for pharmaceutical manufacturing and drug delivery applications. The current investigation aims to explore 3D printing for the design and development of a nanomedicine-based oral solid dosage form of a poorly water-soluble drug. A self-nanoemulsifying tablet formulation of dapagliflozin propanediol monohydrate was developed utilizing the semisolid pressure-assisted microsyringe (PAM) extrusion-based 3D printing technique. The developed formulation system consists of two major components (liquid and solid phase), which include oils (caproyl 90, octanoic acid) and co-surfactant (PEG 400) as liquid phase while surfactant (poloxamer 188) and solid matrix (PEG 6000) as solid-phase excipients that ultimately self-nanoemulsify as a drug encapsulated nanoemulsion system on contact with aqueous phase/gastrointestinal fluid. The droplet size distribution of the generated nanoemulsion from a self-nanoemulsifying 3D printed tablet was observed to be 104.7 ± 3.36 nm with polydispersity index 0.063 ± 0.024. The FT-IR analysis of the printed tablet revealed that no drug-excipients interactions were observed. The DSC and X-RD analysis of the printed tablet revealed that the loaded drug is molecularly dispersed in the crystal lattice of the tablet solid matrix and remains solubilized in the liquid phase of the printed tablet. SEM image of the drug-loaded self-nanoemulsifying tablets revealed that dapagliflozin propanediol monohydrate was completely encapsulated in the solid matrix of the printed tablet, which was further confirmed by SEM-EDS analysis. The in vitro dissolution profile of dapagliflozin-loaded self-nanoemulsifying tablet revealed an immediate-release drug profile for all three sizes (8 mm, 10 mm, and 12 mm) tablets, exhibiting >75.0% drug release within 20 min. Thus, this study has emphasized the capability of the PAM-based 3D printing technique to print a self-nanoemulsifying tablet dosage form with an immediate-release drug profile for poorly water-soluble drug.


1984 ◽  
Vol 42 ◽  
Author(s):  
W. Sinclair ◽  
G. W. Groves

AbstractThe microstructures of high strength pastes of OPC and high alumina cements prepared by the high shear mixing of a low water/cement ratio paste with water soluble polymers have been studied by transmission electron microscopy. In the case of high strength OPC, the usual hydration products are present, however, the CSH gel lacks the fibrillar morphology often observed in conventional cements. Pastes based on high alumina cement do not contain the normal crystalline calcium aluminate hydrates but a small quantity of gel containing the organic polymer forms a continuous network structure bonding clinker grains. Microanalysis of the polymer phase in high alumina cement revealed the presence of Ca and Al while Ca-rich interstitial gel material was found in OPC pastes.


2018 ◽  
Vol 21 ◽  
pp. 220-233 ◽  
Author(s):  
Laurent Chaunier ◽  
Sofiane Guessasma ◽  
Sofiane Belhabib ◽  
Guy Della Valle ◽  
Denis Lourdin ◽  
...  

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