Abstract
The aim of this study is to estimate the relative displacement between the spindle nose and the clamping vice in a rotary transfer machine due to temperature variations. The study was focused on the relative displacements caused by temperature variations produced by two heat sources: the environment around the machine and the 3-axis computer numerical control station during the duty cycle. Regarding the last point, an analytical model was developed, in order to account for different thermal sources inside the 3-axis module (e.g. ball screws, rolling bearings and guideways friction heat, as well as heat generation in the motor). The complete numerical model was calibrated and successfully validated. Comparison was run between numerical results and experimental data in the framework of trials involving a newly developed transfer machine. Finally, the complete model, considering the combination of both the heat sources, has made it possible to estimate spindle nose-clamp relative displacement during a typical working day, highlighting that the radial displacement risks affecting seriously the accuracy of a workpiece.