Lowering of the Metal Consumption of Rollers and Operating Costs of Through-Type Furnaces of Rolling Mills

Metallurgist ◽  
2021 ◽  
Vol 64 (9-10) ◽  
pp. 917-922
Author(s):  
A. P. Lyakh ◽  
A. A. Filatov ◽  
A. G. Kolesnikov
Keyword(s):  
Operating Costs ◽  
Metal Consumption ◽  
Rolling Mills

Optimization of the design of the pig launcher-receiver chambers of cleaning and diagnostic tools

2021 ◽  
pp. 460-465
Author(s):  
Илья Александрович Флегентов ◽  
Алексей Викторович Кулешов
Keyword(s):  
Operational Reliability ◽  
Operating Costs ◽  
Diagnostic Tools ◽  
Optimized Design ◽  
Metal Consumption ◽  
Process Diagnostics ◽  
Working Chamber ◽  
Pipeline Inspection ◽  
Main Pipelines ◽  
Applied Design

По результатам проведенного анализа конструктивных решений камер пуска-приема средств очистки и диагностики (КПП СОД), применяемых при технической диагностике и техническом обслуживании магистральных трубопроводов в России и за рубежом, был установлен ряд проблем существующих конструкций, снижающих эксплуатационную надежность данного вида оборудования. Это, в свою очередь, обусловило актуальность задачи оптимизации конструкции КПП СОД, в том числе в части унификации используемых при их изготовлении деталей, увеличения доли заводских изделий. Были приняты решения, обеспечившие комплексный подход к вопросу повышения надежности и ремонтопригодности оборудования - разработана новая конструкция КПП СОД, позволяющая снизить металлоемкость и трудоемкость при изготовлении, сократить эксплуатационные затраты, повысить технологичность и прочностные характеристики. В рамках решения данной задачи выполнены расчетно-теоретические исследования с применением прикладного программного комплекса SIMULIA Abaqus. Надежность оптимизированной конструкции подтверждена результатами испытаний на прочность опытного образца КПП СОД с номинальным диаметром рабочей камеры DN 1000. Разработан типоразмерный ряд КПП СОД усовершенствованной конструкции с номинальными диаметрами рабочей камеры DN 150-1200 для применения на магистральных нефте- и нефтепродуктопроводах. Based on the results of the analysis of the design solutions of launching and receiver stations of pipeline inspection gauges (pig launchers-receivers) used in process diagnostics and maintenance of main pipelines in Russia and abroad, a number of applied design issues was established. This, in turn, led to the relevance of the issue of optimizing the design of pig launchers and receivers, including the unification of parts used in their manufacture, thereby increasing the share of factory-made products. Decisions were made that provided a comprehensive approach to the issue of improving the operational reliability of this type of equipment - a new design of pig launchers and receivers was developed, which allows to reduce production metal consumption and labor intensity, reduce operating costs, increase constructability and reliability. As part of the solution of this issue, computational and theoretical studies using the SIMULIA Abacus software package were carried out. The reliability of the optimized design is confirmed by the results of durability tests of the pig launcher and receiver prototype with the nominal diameter of the working chamber of DN 1000. A dimension range of advanced designs of pig launchers and receivers with nominal working chamber diameters of DN 150-1200 for use in main oil and petroleum product pipelines was developed.

Use of digital microscopy in process control during the manufacture of rubber-modified thermoplastics

1996 ◽  
Vol 54 ◽  
pp. 616-617
Author(s):  
M. T. Dineen
Keyword(s):  
Ccd Camera ◽  
Operating Costs ◽  
Hard Copy ◽  
Production Plant ◽  
Digital Microscopy ◽  
Nih Image ◽  
Transmission Electron ◽  
Conventional Film ◽  
Product Loss ◽  
Image Collection

The production of rubber modified thermoplastics can exceed rates of 30,000 pounds per hour. If a production plant needs to equilibrate or has an upset, that means operating costs and lost revenue. Results of transmission electron microscopy (TEM) can be used for process adjustments to minimize product loss. Conventional TEM, however, is not a rapid turnaround technique. The TEM process was examined, and it was determined that 50% of the time it took to complete a polymer sample was related to film processing, even when using automated equipment. By replacing the conventional film portion of the process with a commercially available system to digitally acquire the TEM image, a production plant can have the same TEM image in the control room within 1.5 hours of sampling.A Hitachi H-600 TEM Operated at 100 kV with a tungsten filament was retrofitted with a SEMICAPS™ image collection and processing workstation and a KODAK MEGAPLUS™ charged coupled device (CCD) camera (Fig. 1). Media Cybernetics Image-Pro Plus software was included, and connections to a Phaser II SDX printer and the network were made. Network printers and other PC and Mac software (e.g. NIH Image) were available. By using digital acquisition and processing, the time it takes to produce a hard copy of a digital image is greatly reduced compared to the time it takes to process film.

Electrical Driving for Rolling Mills—II

1914 ◽  
Vol 78 (2023supp) ◽  
pp. 236-237
Author(s):  
L. Rothera
Keyword(s):  
Rolling Mills

Siklus Akuntansi, Transparansi, Dan Akuntabilitas Atas Penggunaan Dan Pertanggungjawaban Keuangan Dana BOS Di SDIT X Di Depok, Jawa Barat

Liquidity ◽  
2016 ◽  
Vol 5 (1) ◽  
pp. 53-64
Author(s):  
Yumniati Agustina
Keyword(s):  
Compulsory Education ◽  
Management Team ◽  
The Other ◽  
Operating Costs ◽  
Final Report ◽  
Fund Management ◽  
Government Program ◽  
Financial Accountability ◽  
The Republic ◽  
Transparency And Accountability

Investigation in various regions in Indonesia found indications of the alleged fraud that result from unccountable use and management of BOS funds. Among the findings, including payments that do not fit the technical guidelines, no accountability report, and the use of funds with unaccountable receipt. In the Regulation of the Minister of Education and Culture of the Republic of No. 161/2014, stated that: BOS is a government program that is basically forfunding the nonpersonnel operating costs of the primary education as the implementer of compulsory education program. The purpose of this study were (1) to analyze the accounting cycle and financial accountability for the use of BOS funds in the 2015, (2) to analyze the compliance of the accounting cycle and financial accountability of the BOS funds, (3) to analyze the transparency and accountability of BOS fund’s reports. The observed elementary school is SDIT X in Depok, West Java. Result shows that they do not fully compliance to the appropriate regulatory technical guidelines. On the other hand, the transparency and accountability issues show that: (1) BOS Management Team, Teachers Council and School’s Committee’s involvement in the BOS fund management, and (2) evaluation and comparison of the final report of prior periods, so that transparency and accountability of the use and management of BOS funds can be improved.

SELECTION OF THE DRIVE OF THE PULSE GENERATOR FOR WAVE DEFORMATION HARDENING

2020 ◽  
Author(s):  
Andrey Kirichek ◽  
Dmitriy Solovyev
Keyword(s):  
Strain Hardening ◽  
Pulse Generator ◽  
Surface Plastic Deformation ◽  
Surface Plastic ◽  
Impact Frequency ◽  
Metal Consumption ◽  
Pulse Generators ◽  
Energy Impact ◽  
Deformation Hardening ◽  
Selection Of

The article is devoted to the analysis of known structures of impact devices used in industry in order to obtain recommendations for their adaptation or when creating new structures for wave strain hardening by surface plastic deformation. The analysis was carried out on the used drive and on the main parameters of impact devices: impact energy, impact frequency, relative metal consumption and efficiency. The options are the best combinations of parameters for electric, pneumatic and hydraulic drives. Recommendations are given on the use of such devices, with appropriate adaptation, as pulse generators for wave strain hardening.

Electrical Energy Steam Boiler Heat Loss Analysis in Japfa Comfeed Indonesia Tbk, Unit of Sidoarjo

2018 ◽  
Vol 1 (2) ◽  
Author(s):  
Joseph Priyandana ◽  
Jamaaluddin Jamaaluddin
Keyword(s):  
Heat Loss ◽  
Animal Feed ◽  
Electrical Energy ◽  
Operating Costs ◽  
Steam Boiler ◽  
Android Application ◽  
Loss Analysis ◽  
Feed Industry ◽  
Calculation Process ◽  
Electricity Costs

In the animal feed industry, steam is used in pellet making machines. In this process, steam from the boiler is distributed to the pellet mill through the pipe. The purpose of this study is to observe the waste of electricity costs of operating a boiler by calculating heat loss in a distribution pipe. The method of assessing heat loss is done by calculating losses caused by heat loss in the boiler distribution. Then make a calculation application model based on the data obtained. From the data analyzed, the amount of heat lost in the non-insulating distribution pipe is 0.766 kJ/s with a loss of Rp 5.628,600 operating costs per month compared to heat loss in an isolated pipe condition of 0.047 kJ/s with losses which cost slightly more than Rp 368 190 / month. This heat loss calculation process is made on an android application by entering the calculation formula on the program and the data that has been obtained.

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