Microstructure and Mechanical Properties Relationship of Friction Stir- and A-GTA-Welded 9Cr-1Mo to 2.25Cr-1Mo Steel

Author(s):  
D. Sunilkumar ◽  
S. Muthukumaran ◽  
M. Vasudevan ◽  
G. Madhusudan Reddy
Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1739
Author(s):  
M. B. Williams ◽  
T. W. Robinson ◽  
C. J. Williamson ◽  
R. P. Kinser ◽  
N. A. Ashmore ◽  
...  

In this work, the effect of processing parameters on the resulting microstructure and mechanical properties of magnesium alloy WE43 processed via Additive Friction Stir Deposition (AFSD), a nascent solid-state additive manufacturing (AM) process, is investigated. In particular, a parameterization study was carried out, using multiple four-layer deposits, to identify a suitable process window for a structural 68-layers bulk WE43 deposition. The parametric study identified an acceptable set of parameters with minimal surface defects and excellent consolidation for the fabrication of a bulk WE43 deposition. Microstructural, tensile, and fatigue life characterization was conducted on the bulk WE43 deposition and compared to commercially available wrought material to elucidate the process-structure-property-performance (PSPP) relationship of the AFSD process. This study shows that the bulk WE43 deposit exhibited a refined homogenous microstructure and a texture shift relative to the wrought material. However, a reduction in hardness and tensile behavior was observed in the as-deposited WE43 compared to the wrought control. Additionally, fatigue specimens extracted from the bulk deposition exhibited a decrease in life in the low-cycle regime but performed comparably to the wrought plate in the high-cycle regime. The outcomes of this study illustrate the potential of the AFSD process in additively manufactured structural load-bearing components made with magnesium alloy WE43 in the as-built condition.


Vacuum ◽  
2021 ◽  
Vol 188 ◽  
pp. 110216
Author(s):  
Taher A. Shehabeldeen ◽  
Nagi M. El-Shafai ◽  
Ibrahim M. El-Mehasseb ◽  
Yajun Yin ◽  
Xiaoyuan Ji ◽  
...  

Silicon ◽  
2021 ◽  
Author(s):  
K. S. Ashraff Ali ◽  
V. Mohanavel ◽  
M. Ravichandran ◽  
S. Arungalai Vendan ◽  
T. Sathish ◽  
...  

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1097
Author(s):  
Umer Masood Chaudry ◽  
Seung-Chang Han ◽  
Fathia Alkelae ◽  
Tea-Sung Jun

In the present study, the effect of post-weld heat treatment (PWHT) on the microstructure and mechanical properties of friction stir welded (FSW) DP780 steel sheets was investigated. FSW was carried out at a constant tool rotation speed of 400 rpm and different welding speeds (200 mm/min and 400 min/min). A defect free weld was witnessed for both of the welding conditions. The mutual effect of severe plastic deformation and frictional heat generation by pin rotation during the FSW process resulted in grain refinement due to dynamic recrystallization in the stir zone (SZ) and thermo-mechanically affected zone (TMAZ). Lower tensile elongation and higher yield and ultimate tensile strengths were recorded for welded-samples as compared to the base material (BM) DP780 steel. The joints were subsequently annealed at various temperatures at 450–650 °C for 1 h. At higher annealing temperature, the work hardening rate of joints gradually decreased and subsequently failed in the softened heat-affected zone (HAZ) during the uniaxial tensile test. Reduction in yield strength and tensile strength was found in all PWHT conditions, though improvement in elongation was achieved by annealing at 550 °C. The digital image correlation analysis showed that an inhomogeneous strain distribution occurred in the FSWed samples, and the strain was particularly highly localized in the advancing side of interface zone. The nanoindentation measurements covering the FSWed joint were consistent with an increase of the annealing temperature. The various grains size in the BM, TMAZ, and SZ is the main factor monitoring the hardness distribution in these zones and the observed discrepancies in mechanical properties.


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