Optimization of Numerical Control Program and Machining Simulation Based on VERICUT

2019 ◽  
Vol 24 (6) ◽  
pp. 763-768 ◽  
Author(s):  
Feng Zhou ◽  
Zixu Zhang ◽  
Chang Wu ◽  
Xin Tian ◽  
Haotian Liu ◽  
...  
2011 ◽  
Vol 121-126 ◽  
pp. 2200-2204
Author(s):  
Chao Wang ◽  
Lin Nan Han ◽  
Yuan Yao ◽  
Qian Sheng Zhao ◽  
Qing Xi Hu

To prevent the collision of tools and machine during the process of numerical control processing, reduce the number of cutting experiments and improve the production efficiency, it is a better way by using virtual simulation. This paper based on a mold cavity model of STL files, realized the numerical control programming based on Power Mill, researched the dynamic simulation process based on VERICUT, and at last verified the correctness and practicability of VERICUT simulation result by physical processing, which provided a reliable reference for physical machining.


2013 ◽  
Vol 645 ◽  
pp. 430-434
Author(s):  
Chun Ming Li ◽  
Zhuo Yang ◽  
Min Wang

This paper presentes an interference detection method for workpiece and tool in numerical control machining simulation process.In this method the workpiece is presented by an octree hierarchy sphere model, and outside surfaces of the machining tool are presented by some simple curved surfaces. Using the minimum touching moment between these spheres and surfaces to detect the interference between the workpiece and the machining tool,the judgement problem of the interference in NC simulation is solved. Through this method, the interference judgment becomes convenient and effective after the octree sphere model was established. Finally, we also give an example to explain the algorithm.


2011 ◽  
Vol 383-390 ◽  
pp. 2528-2532
Author(s):  
Guang Guo Zhang ◽  
Zhi Bin Chang ◽  
Qing Shan Gong ◽  
Che Liang

This article has completed the 3D solid modeling of the globoidal indexing cam by Solidworks, imported the 3D model to Mastercam, every processing surface of parts is analyzed, Choosed cutting tools and various cutting parameters for NC machining simulation, designed a set of spatial arc cam numerical control program conforming to the requirements of processing ,so as to enhance the accuracy and efficiency of 3D modeling and NC machining of the globoidal indexing cam.


2021 ◽  
pp. 40-44
Author(s):  
YU.N. Kurnasov E.V. Bugrov ◽  
E.V. Kurnasov

A method for preparing technological conditions for programming and elements for implementing control programs of multipurpose technological equipment in the complex of operating systems of the CNC and PLC are proposed. The subject solution effectively combines the elements of parametric and graphical programming in the development of both CNC and PLC subprograms. Keywords: control program, algorithmic programming, G-code, numerical control device, programmable logic controller, electroautomatics, technological equipment, CNC machine. [email protected]


2008 ◽  
Vol 392-394 ◽  
pp. 729-734
Author(s):  
Shi Ju E ◽  
X.M. Li ◽  
Xi Lin Zhu

According to the processed materials, characteristics of their shapes, process precision and other conditions, a fuzzy neural network (FNN) can be trained with experiment data. The trained network can automatically select process parameters by using the fuzzy neural network (FNN) technology, and the selected process parameters can be saved in the computer in file. In this way, the selected process parameters can enter into the process program during the programming and the automatic selection can be accomplished, so that full automatic achievement of NC process program is feasible.


2015 ◽  
Vol 799-800 ◽  
pp. 1154-1157
Author(s):  
Chen Hua She ◽  
Jian Yu Lin ◽  
Shen Yung Lin

To develop the numerical control program of mill-turn machine, the traditional method is to apply the computer-aided design and manufacture software to construct the geometric model, then to generate tool path and convert the path to NC program. For complex numerical control program of mill-turn machine, such as the multiple turret synchronized motion machining, because of the need to control time sequence, the NC program is highly required on using of dedicated software system. The objective of this paper is to establish a mill-turn machining system with window interface of via the language of Borland C++ Builder. The developed system can plan the machining path of simple mill-turn features, including turning shape, axial slot milling, and radial packet milling, and generate the corresponding NC program. For the milling functions, after the offset coordinates are calculated along the polygonal angle vector in the center point of cutters, the NC program is generated. For the turning functions, through importing the 2D DXF (Drawing Exchange Format) file and inputting related configurations, the entity coordinates can be retrieved and the corresponding NC program is then converted. By means of the solid cutting simulation software and practical cutting experiment for the generated numerical control program, the accuracy of the tool path generation algorithm is confirmed. Hence, the cost of purchasing commercial software can be saved and the time of generating program can also be decreased so that the working efficiency can be enhanced.


2020 ◽  
Vol 14 (5) ◽  
pp. 808-815
Author(s):  
Koichi Morishige ◽  
Satoshi Mori ◽  
◽  

CAM software is generally used to generate tool paths for 5-axis controlled machining. However, adjusting its several parameters and settings is difficult. We propose a system for tool path generation to be applied to 5-axis controlled machining. The system allows machining movements to be established by manipulating haptic devices in a virtual environment. Therefore, the cutter location for 5-axis machining can be easily controlled by operating a virtual cutting tool. The contact between the cutting tool and the target shape is reflected to the user through the haptic device. The generated path can be converted into a numerical control program for the actual machining of the target object. We detail the implementation of the proposed interface using two haptic devices and a method of tool path generation that improves rough cutting by smoothing the generated cutting points and simplifying the tool postures. The effectiveness of the developed system is confirmed through machining simulations.


2010 ◽  
Vol 97-101 ◽  
pp. 3146-3150 ◽  
Author(s):  
Lu Feng Luo ◽  
Shuang Sun ◽  
Qing Guo Meng ◽  
Quo Qing Li

In view of the limitation of trial cutting or manual inspection of the process planning validation of conventional numerical control, a new method of planning process simulation based on virtual reality was proposed. Firstly, the structure and implementation scheme of simulation system were given, and the simulation platform was established. Then, the movement behavior of machine tool was analyzed in details, an event handle model based on message response mechanism was proposed. Take tool change for example, the behavior module and the motion mode of related components were described. Researched and inferred the solving process of the curved surface of tool sweeping. The NC code compiler and cutting process simulation were expounded. Finally, the system was realized by means of using Visual C++6.0, OpenGL, Virtools and so on, It could verify the rationality of process planning and achieve the accurate assess.


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