Design and Dynamic Performance Analysis of High-Contact-Ratio Spiral Bevel Gear Based on Ease-off Technology

Author(s):  
Yan-Ming Mu ◽  
Xue-Ming He ◽  
Zong-De Fang
Author(s):  
Yanming Mu ◽  
Zongde Fang

This paper presents a new method to design a seventh-order transmission error for high contact ratio spiral bevel gears by the modified curvature motion method to reach the purpose of reducing or eliminating gear vibration and noise. In this paper, firstly, based on the predesigned seventh-order transmission error, the polynomial coefficients of transmission error curve can be obtained. Secondly, a method named modified curvature motion method is used to generate the spiral bevel gear with the predesigned transmission error. Lastly, based on TCA and LTCA, we verify the feasibility of the modified curvature motion method to generate spiral bevel gear with seventh-order transmission error, and the meshing impact of gear set with the seventh-order and second-order function of transmission error is analyzed and compared. The results of a numerical example show that the seventh-order transmission error acquired by the modified curvature motion method can effectively reduce the meshing impact of spiral bevel gears. The tooth modification method and meshing impact analysis method can serve as a basis for developing a general technique of flank modification for spiral bevel gears.


2012 ◽  
Vol 479-481 ◽  
pp. 1457-1462
Author(s):  
Hua Zhang ◽  
Xiao Yan Tie

For non-zero-modification spiral bevel gear, its machining parameters could be designed with big contact ratio by Local Synthesis. This design method could make up the shortage of low coincidence degree resulted by increasing mesh angle in the non-zero-positive transmission designing. Taking an example, according to comparing the new with conventional design simulation results, the max root tensile stress of pinion was reduced by 28.36%, and the max root compressive stress was reduced by 23.31%, and the max tooth surface contact stress was reduced by3.5%, and the root stress of gear was a bit decreased under the same load conditions. The conclusions showed that the pinion bending strength was improved obviously, and new tooth profile design and its machining parameters made gear pair possess higher life and reliability.


Author(s):  
Xiangying Hou ◽  
Yuzhe Zhang ◽  
Hong Zhang ◽  
Jian Zhang ◽  
Zhengminqing Li ◽  
...  

The vector form intrinsic finite element (VFIFE) method is springing up as a new numerical method in strong non-linear structural analysis for its good convergence, but has been constricted in static or transient analysis. To overwhelm its disadvantages, a new damping model was proposed: the value of damping force is proportional to relative velocity instead of absolute velocity, which could avoid inaccuracy in high-speed dynamic analysis. The accuracy and efficiency of the proposed method proved under low speed; dynamic characteristics and vibration rules have been verified under high speed. Simulation results showed that the modified VFIFE method could obtain numerical solutions with good efficiency and accuracy. Based on this modified method, high-speed vibration rules of spiral bevel gear pair under different loads have been concluded. The proposed method also provides a new way to solve high-speed rotor system dynamic problems.


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