scholarly journals Effect of pulp density on the bioleaching of metals from petroleum refinery spent catalyst

3 Biotech ◽  
2021 ◽  
Vol 11 (3) ◽  
Author(s):  
Neha Nagar ◽  
Himanshi Garg ◽  
Neha Sharma ◽  
Samuel Ayowole Awe ◽  
Chandra Sekhar Gahan
2015 ◽  
Vol 1130 ◽  
pp. 673-676 ◽  
Author(s):  
Marlenne Gómez-Ramírez ◽  
Abel Plata-González ◽  
Grisel Fierros-Romero ◽  
Norma G. Rojas-Avelizapa

The present study evaluated the ability of organic acids (leaching agent) produced by three filamentous fungi coded as MNSS-AH-5, MV-AH-2 and MV-AH-1 obtained from tailings samples to remove Ni and V from spent catalyst at 16 % (w/v) pulp density. Organic acids were produced in 500 mL Erlenmeyer flasks containing 150 mL of sucrose media where flasks were inoculated with 10% (1x107 conidia/mL) of each fungus and incubated during 6 days at 30°C, 150 rpm. The leaching agent produced by MNSS-AH-5, MV-AH-2 and MV-AH-1 in sucrose media were assayed to remove Ni and V from spent catalyst at 16% (w/v) pulp density during 7 days at 30°C, 150 rpm. At the end of incubation, Ni and V content was evaluated in bio treated catalyst samples by ICP-EOS. Controls containing sucrose media were included in order to evaluate the action of culture media on leaching; all experiments were done in duplicated. Results showed that after 7 days of incubation, the organic acids produced by MNSS-AH-5 were able to leach 2525 mg/Kg of Ni corresponding to 21 %, not significance difference was observed for organic acids of MV-AH-2 and MV-AH-1. In the case of V, all bioleaching treatments presented statistical difference observing a V leaching of 10921.8, 11099.3 and 4757.5 mg/Kg corresponding to 23.5, 24 and 10% for MNSS-AH-5, MV-AH-2 and MV-AH-1 respectively. Isolate MNSS-AH-5 was identified as Acremonium sp., MV-AH-2 and MV-AH-1 were identified as belonging to genera Penicillium. Based on results, this study shows that leaching agent produced by fungi could be an excellent biological alternative for the removal of Ni and V spent catalyst.


2020 ◽  
Vol 898 ◽  
pp. 23-28
Author(s):  
Himawan Tri Bayu Murti Petrus ◽  
Hotden Manurung ◽  
Rivky Juarsa Aditya ◽  
Rifani Amanda ◽  
Widi Astuti

Spent catalyst is listed as one of the hazardous wastes. Based on the toxicity characteristic shows that spent catalyst contains some heavy metals at concentration above the regulations limits. This situattion becomes an important issue in nowadays. In this research, fungus Aspergillus niger was investigated to produce weak organic acid (citric acid). Batch experiments were performed to compare the leaching efficiency from spent catalyst of pulp density (2% and 4%) and particle size (212 µm, 150 µm and 75 µm). Result showed that after direct bioleaching process, maximum recovery of valuable metal 24.94%, 7.42%, 1.09%, 3.51%, 4.87% and 1.66% were achieved for aluminum, calcium, iron, copper, silver and platinum respectively at 2% pulp density. Overall data shows that metal recovery at pulp density 2% are higher than 4% pulp density. The maximum recovery based on particle size shows that the smaller particle (75 µm) the higher metal recovery (Al, Ag and Pt) and for some metals was different such as Fe, Cu and Ca.


2021 ◽  
Vol 3 (1) ◽  
pp. 177-187
Author(s):  
Neha Nagar ◽  
◽  
Himanshi Garg ◽  
Chandra Sekhar Gahan ◽  
◽  
...  

The present study aims for characterization and classification of five different spent petroleum refinery catalysts followed by metal recovery via bioleaching. The nomenclature given to the different spent catalyst (SC) is SC1, SC2, SC3, SC4 and SC5 collected from an Indian petroleum refinery. All spent catalysts were crushed and ground prior to their characterization by X-Ray Fluorescence for chemical composition followed by X-Ray Diffraction and Scanning Electron Microscopy-Energy Dispersive X-Ray Spectroscopy for their mineralogy. Further, all five spent catalysts were classified based upon their chemical composition and mineralogy. Metal recovery from the spent catalysts was carried out by bioleaching by a mixed microbial consortium of iron and Sulphur oxidizing microorganisms. Most of the spent catalysts showed very significant metal recovery with respect to Ni, Cu, Cr, Mo, Zn, Sr and Ti. The study provides a possible metal recovery route via bioleaching for further testing and scaling up.


2015 ◽  
Vol 1130 ◽  
pp. 564-567 ◽  
Author(s):  
Norma G. Rojas-Avelizapa ◽  
Marlenne Gomez-Ramirez ◽  
Alamilla Martínez Diana Grecia

The purpose of the present study was to investigate the ability ofMicrobacterium liquefaciensstrain MNSH2-PHGII-2, isolated from a Mexican silver mine, for removing Ni and V from spent catalyst at 80% (w/v) pulp density in a glass-column system at laboratory conditions. Firstly, microbial culture was adapted to spent catalyst at 0.1% (w/v) in liquid culture then, it was assayed by its ability to remove Ni and V from a spent catalyst in a glass-column system. Spent catalyst was packed at 80% (w/v) pulp density and inoculated at 20% (3x108CFU/ml); air was supplied at 80 ml/min and then incubated at 30°C during 14 days. Parameters such as microbial growth, pH, Ni and V residual concentrations, in catalyst, were determined at days 7 and 14. The result showed thatMicrobacterium liquefaciensstrain MNSH2-PHGII-2 in the glass-column system was able to remove 1007.4 mg/kg of Ni while V was removed at an extent of 5360.5 mg/kg. Microbial removal for other metals in catalyst was non-significant, that indicated the specificity ofMicrobacterium liquefaciensto remove Ni and V.


2020 ◽  
Vol 5 (8) ◽  
pp. 938-947
Author(s):  
Isam Al-Zubaidi ◽  
Congning Yang

 Petroleum refinery uses many catalysts such as hydroprocessing catalyst HPC, fluid catalytic cracking catalyst FCCC, reforming catalyst RC, etc. During the refining processes, the catalysts are deactivated; the spent catalysts are regarded as hazardous toxic materials due to heavy metals, coke, other poisonous compounds, and hydrocarbons. Huge amount of spent catalysts SC is generated which is expected to increase with expansion capacities of available refineries processes. This paper is reviewing the mechanisms of refining catalyst and the deactivation processes and focusing on spent catalysts management. Management of spent catalyst includes four main options; select the catalysts which reduce the generation of SC by switching to more environment friendly, longer lifetime and less toxic catalyst during the refining process; regenerate the SC; and precious metal recovery should be explored and reuse for other applications. The selection can be based on many factors such as safety, environment, mobility, etc. 


2020 ◽  
Vol 20 (4) ◽  
Author(s):  
Bartosz Mikoda ◽  
Anna Potysz ◽  
Harry Kucha ◽  
Ewa Kmiecik

Abstract Spent catalysts being considered hazardous wastes exhibit a high metal content in mobile forms. In addition, growing demand for circular economy policy applications requires proper utilization of these wastes. This study aimed at the assessment of vanadium leaching from spent desulfurization catalyst derived from sulfuric acid plant dump located nearby a copper smelter. Chemical and phase composition of the catalyst has been characterized. The extraction has been performed using chemical (0.1-M and 1-M citric acid) and biological (biotic solution with Acidithiobacillus thiooxidans) methods, using different experimental parameters (pulp density, particle size, leaching time) to observe V leaching behavior and kinetics. The results revealed that both citric acid and bacteria carried out the extraction process well. The optimal parameters for acid leaching were < 0.2-mm particle size and 2% pulp density, which allowed to leach out 95% of V from spent catalyst within 48 h. The bacterially mediated extraction resulted in 93% V leached out within 21 days with 2% pulp density. The experiments showed that V present in the catalyst is susceptible to bioleaching and organic acid leaching with the latter being a quicker process.


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