Modeling of Face Milling Operation for Assessing Cutter Trajectory and Cutting Forces

2019 ◽  
Vol 100 (5) ◽  
pp. 791-799
Author(s):  
Mintu Karmakar ◽  
Santanu Das
2014 ◽  
Vol 800-801 ◽  
pp. 735-740
Author(s):  
Xiao Ping Ren ◽  
Zhan Qiang Liu

In oblique cutting, the assumption of point contact between the tool and theworkpiece often results in the consideration of only the forces in the three principaldirections. This paper disregards these assumptions and confirms the existence ofmoments around the three principal directions through measurements of themechanical factors during a face milling operation. The cutting forces and moments atthe three directions achieved by using Kistler 9275B dynamometer in this paper, andthe development of a calculation algorithm that allows the transport of the cuttingmoments from the center of the dynamometer at the tip of the tooth is developed.Based on the mechanical actions’ theory, the power consumed during the cuttingprocess is determined. A comparative study on the power consumed during thecutting process is undertaken.


1994 ◽  
Vol 44 (3-4) ◽  
pp. 207-214 ◽  
Author(s):  
Sunilkumar Kakade ◽  
L. Vijayaraghavan ◽  
R. Krishnamurthy

Fractals ◽  
2018 ◽  
Vol 26 (06) ◽  
pp. 1850089 ◽  
Author(s):  
HAMIDREZA NAMAZI ◽  
ALI AKHAVAN FARID ◽  
TECK SENG CHANG

Analysis of cutting forces in machining operation is an important issue. The cutting force changes randomly in milling operation where it makes a signal by plotting over time span. An important type of analysis belongs to the study of how cutting forces change along different axes. Since cutting force has fractal characteristics, in this paper for the first time we analyze the variations of complexity of cutting force signal along different axes using fractal theory. For this purpose, we consider two cutting depths and do milling operation in dry and wet machining conditions. The obtained cutting force time series was analyzed by computing the fractal dimension. The result showed that in both wet and dry machining conditions, the feed force (along [Formula: see text]-axis) has greater fractal dimension than radial force (along [Formula: see text]-axis). In addition, the radial force (along [Formula: see text]-axis) has greater fractal dimension than thrust force (along [Formula: see text]-axis). The method of analysis that was used in this research can be applied to other machining operations to study the variations of fractal structure of cutting force signal along different axes.


2019 ◽  
Vol 9 (1) ◽  
pp. 65-72
Author(s):  
Mohammad Zaher Akkad ◽  
Felhő Csaba

This paper presents a study about the workpiece force components (Fx, Fy, Fz) changes in face milling, which results from changing the depth of cut and the feed rate values. The values of the three force components in the face milling operation were found through the FEA-software AdvantEdge by Third Wave Systems. This program is uniquely intended for modelling of cutting processes. Simulations were carried out within five different cutting depth of cut and feed rate, to compare the obtained values and find out the results of the impact of changes on the three force components.


Author(s):  
Luc Masset ◽  
Jean-François Debongnie ◽  
Sylvie Foreau ◽  
Thierry Dumont

Abstract A method is proposed for predicting form errors due to both clamping and cutting forces in face milling and turning. It allows complex tool trajectories and workpiece geometries. Error computation is performed by the finite element method. An experimental validation of the model for face milling is presented. Two industrial applications are produced in order to demonstrate the capabilities of the method.


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