Statistical process control in stimulation of continuous process improvement

1992 ◽  
Vol 47 (10) ◽  
pp. 57
Author(s):  
R. Slattery
2015 ◽  
Vol 21 (5) ◽  
pp. 1094-1098
Author(s):  
Sin Yin Teh ◽  
Heng Chin Low ◽  
Ping Chow Teoh

Author(s):  
Carrison K.S. Tong ◽  
Eric T.T. Wong

The present study advocates the application of statistical process control (SPC) as a performance monitoring tool for a PACS. The objective of statistical process control (SPC) differs significantly from the traditional QC/QA process. In the traditional process, the QC/QA tests are used to generate a datum point and this datum point is compared to a standard. If the point is out of specification, then action is taken on the product and action may be taken on the process. To move from the traditional QC/QA process to SPC, a process control plan should be developed, implemented, and followed. Implementing SPC in the PACS environment need not be a complex process. However, if the maximum effect is to be achieved and sustained, PACSSPC must be implemented in a systematic manner with the active involvement of all employees from line associates to executive management. SPC involves the use of mathematics, graphics, and statistical techniques, such as control charts, to analyze the PACS process and its output, so as to take appropriate actions to achieve and maintain a state of statistical control. While SPC is extensively used in the healthcare industry, especially in patient monitoring, it is rarely applied in the PACS environment. One may refer to a recent SPC application that Mercy Hospital (Alegent Health System) initiated after it implemented a PACS in November 2003 (Stockman & Krishnan, 2006). The anticipated benefits characteristic to PACS through the use of SPC include: • Reduced image retake and diagnostic expenditure associated with better process control. • Reduced operating costs by optimizing the maintenance and replacement of PACS equipment components. • Increased productivity by identification and elimination of variation and outof- control conditions in the imaging and retrieval processes. • Enhanced level of quality by controlled applications. SPC involves using statistical techniques to measure and analyze the variation in processes. Most often used for manufacturing processes, the intent of SPC is to monitor product quality and maintain processes to fixed targets. Hence besides the HSSH techniques, the proposed TQM approach would include the use of SPC. Although SPC will not improve the reliability of a poorly designed PACS, it can be used to maintain the consistency of how the individual process is provided and, therefore, of the entire PACS process. A primary tool used for SPC is the control chart, a graphical representation of certain descriptive statistics for specific quantitative measurements of the PACS process. These descriptive statistics are displayed in the control chart in comparison to their “in-control” sampling distributions. The comparison detects any unusual variation in the PACS delivery process, which could indicate a problem with the process. Several different descriptive statistics can be used in control charts and there are several different types of control charts that can test for different causes, such as how quickly major vs. minor shifts in process means are detected. These control charts are also used with service level measurements to analyze process capability and for continuous process improvement efforts.


2019 ◽  
Vol 950 ◽  
pp. 90-94
Author(s):  
Rapee Kanchana

Statistical process control (SPC) technique has become more and more often used for manufacturing process improvement with understanding the process and detecting the process variation. This paper presents a study from a small enterprise classified as OEM supply elevator assembly parts. A process capability study is performed for cutting and drilling processes in order to verify the process capable of consistently meeting the required specification and delivering quality products since increasing a number of rework parts. Why-why analysis was used to identify the root cause and the principles of Poka Yoke and jig & fixture design were then applied by design a measure gauge for cutting and drilling processes. After improvement, the result shows that the Cpk of cutting process increase from 0.19 to 2.72 while Cpk of drilling process also increase from 0.36 to 4.50. Since the Cpk is greater than 1.3 this means that both two processes have a capable to produce the output meet specification.


2009 ◽  
Vol 33 (3) ◽  
pp. 412 ◽  
Author(s):  
Tamara G Chetter

THE FIRST ARTICLE in this series, ?Statistical process control part 1: a primer for using statistical process control in health care process improvement? 1 (in this issue of the Journal), introduced the basic concepts of statistical process control (SPC) and its main tool, the control chart. While this set of techniques was originally developed in the manufacturing sector, there is growing realisation in recent years that SPC (and also other quality improvement techniques, such as Six Sigma and lean thinking) can be successfully applied to health care quality improvement.2 The reason for this is that SPC is a potent and powerful, yet simple tool for tracking, and detecting any variation in, process performance over time; which creates the opportunity for health professionals to promptly respond to any improvement or deterioration in the process. Perhaps the most valuable feature of SPC techniques however, is the ability to place a change in the outcome of a process in close temporal proximity to the redesign and improvement of the process. This means SPC can reliably evaluate the effectiveness of quality improvement initiatives implemented at the front line of health service delivery, despite the complexities of the hospital system and the challenges this often poses for health services research (for example, the inability to use robust research designs). The purpose of this companion article is to therefore demonstrate the practical application of SPC in a health care organisation. Specifically, the technique of control charting was used to track the impact of patient flow process improvement interventions in a public hospital, in the hope that this will exemplify to health care professionals the value and simplicity in applying SPC as part of their daily work.


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