Predominant-peak surface roughness, a criterion for minimum hydrodynamic oil-film thickness of short journal bearings

Wear ◽  
1958 ◽  
Vol 1 (4) ◽  
pp. 352
Keyword(s):  
Surface Roughness ◽  
Film Thickness ◽  
Journal Bearings ◽  
Oil Film

The Surface-Roughness of Bearing-Surfaces and its Relation to Oil Film Thickness at Breakdown

1949 ◽  
Vol 161 (1) ◽  
pp. 73-79 ◽  
Author(s):  
A. Cameron
Keyword(s):  
Surface Roughness ◽  
Film Thickness ◽  
Hydrodynamic Theory ◽  
Quantitative Relation ◽  
Metal Contact ◽  
Initial Contact ◽  
Frictional Drag ◽  
Average Roughness ◽  
Finished Steel ◽  
Oil Film

In this paper the relation of surface roughness of bearing surfaces to allowable film thickness is studied quantitatively with a simple Michell pad apparatus. The pads used were faced with white metal and ran against mild steel collars. The lubricants studied were water, soap solution, paraffin, and light oil. There was little difference in the frictional behaviour of any of the lubricants, except that the aqueous lubricants would not run with very finely finished steel surfaces. The onset of metal to metal contact was detected by an increase in the frictional drag, and also by the change in electrical conductivity between the pad and collar—an extremely sensitive method. The paper shows that there is, at any rate for this system, a quantitative relation between the total surface roughness of the rubbing surfaces and the calculated oil film thickness both at the initial metal to metal contact and seizure. Initial contact occurs when the outlet film thickness, calculated from normal hydrodynamic theory, falls to three times the maximum surface roughness and seizure occurs when it is double the average roughness.

Dynamic transmission of oil film in soft-start process of HVD considering surface roughness

2018 ◽  
Vol 70 (3) ◽  
pp. 463-473 ◽  
Author(s):  
Fangwei Xie ◽  
Jie Zhu ◽  
Jianzhong Cui ◽  
Xudong Zheng ◽  
Xinjian Guo ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Film Thickness ◽  
Friction Pair ◽  
Maximum Temperature ◽  
Force Model ◽  
Content Type ◽  
Oil Film ◽  
Soft Start ◽  
Viscous Torque ◽  
Start Process

Purpose The purpose of this paper is to study the dynamic transmission of the oil film in soft start process of hydro-viscous drive (HVD) between the friction pairs with consideration of surface roughness, and obtain the distribution law of temperature, velocity, pressure, shear stress and viscous torque of the oil film. Design/methodology/approach The revised soft-start models of HVD were derived and calculated, including average Reynolds equation, asperity contact model, load force model and total torque model. Meanwhile, a 2D model of the oil film between friction pair was built and solved numerically using computational fluid dynamics (CFD) technique in FLUENT. Findings The results show that the maximum temperature gradually reduces from the intermediate range (z = 0.5 h) to the inner side of the friction pair along the direction of oil film thickness. As the soft-start process continues, pressure gradient along the direction of the oil film thickness gradually changes to zero. In addition, tangential velocity increases and yet radial velocity decreases with the increase of the radius. Originality/value In this paper, it was found that the viscous torque calculated by the numerical method is smaller than that by the CFD model, but their overall trend is almost the same. This also demonstrates the effectiveness of the numerical simulation.

Relationship Between Oil Film Thickness and Wear of Journal Bearings

1970 ◽  
Author(s):  
Andreas Gervé ◽  
Gustav Katzenmeier ◽  
Karl Kollmann
Keyword(s):  
Film Thickness ◽  
Journal Bearings ◽  
Oil Film

Report Paper 2: Approximate Short Bearing Analysis and Experimental Results Obtained Using Plastic Bearing Liners

1969 ◽  
Vol 184 (12) ◽  
pp. 190-196 ◽  
Author(s):  
J. P. O'Donoghue ◽  
P. R. Koch ◽  
C. J. Hooke
Keyword(s):  
Approximate Solution ◽  
Film Thickness ◽  
Journal Bearings ◽  
Experimental Results ◽  
Approximate Theory ◽  
Hydrodynamic Problem ◽  
Dynamic Conditions ◽  
Oil Film ◽  
Theoretical Predictions ◽  
Bearing Analysis

This paper outlines a new approximate theory for liquid lubricated plain journal bearings with elastic liners. This is a modified form of Ocvirk's theory and includes the effect of circumferential flow. The results of a series of tests on short plastic bearings are presented to compare with the theoretical predictions of the new theory. The authors conclude that for short bearings the theory gives reasonably good predictions of performance, but the elasticity assumptions cause major errors for length/diameter ratios greater than 0·5 due to the decrease in oil film thickness that occurs near the ends of the bearing. The approximate solution adopted for the hydrodynamic problem may be of use for considering dynamic conditions taking the Reynolds conditions for cavitation.

scholarly journals Effect of the Lapping Platen Groove Density on the Characteristics of Microabrasive-Based Lapping

Micromachines ◽  
2020 ◽  
Vol 11 (8) ◽  
pp. 775
Author(s):  
Taekyung Lee ◽  
Haedo Jeong ◽  
Sangjik Lee ◽  
Doyeon Kim ◽  
Hyoungjae Kim
Keyword(s):  
Surface Roughness ◽  
Film Thickness ◽  
Material Removal ◽  
Removal Rate ◽  
High Surface ◽  
Abrasive Particle ◽  
Process Conditions ◽  
Abrasive Particles ◽  
Oil Film ◽  
Process Characteristics

Microabrasive-based lapping is widely used in the manufacturing of single-crystal substrates such as sapphire, SiC, and GaN. Although many studies have been conducted to improve the lapping process characteristics, most of them focused on process conditions or consumables. In this study, the effect of the lapping platen groove density on the lapping characteristics was studied using a sapphire substrate. Groove density was defined as the ratio of groove width to groove pitch, and the displacement of the lapping head was measured to calculate the oil film thickness. It was confirmed that, for groove densities below 0.30, hydroplaning occurs when the oil film thickness increases. When the oil film thickness is larger than the abrasive particle size, the material removal rate is low because the abrasive does not participate in the lapping process. When the oil film was developed, the experimental results showed a high surface roughness and poor flatness of the substrate, as only large abrasive particles participated in the lapping process. Therefore, to improve the lapping characteristics, it is important to reduce the groove density by reducing the groove pitch, which prevents the development of the oil film.

Effect of Scratches on a Tilting-Pad Journal Bearing

2020 ◽  
Author(s):  
Steven Chatterton ◽  
Paolo Pennacchi ◽  
Andrea Vania ◽  
Mohamed Amine Hassini ◽  
Antoine Kuczkowiak
Keyword(s):  
Film Thickness ◽  
Dynamic Performance ◽  
Journal Bearings ◽  
Hydrodynamic Performance ◽  
Axial Position ◽  
Steam Turbines ◽  
Local Pressure ◽  
Oil Film ◽  
Tilting Pad ◽  
Tilting Pad Journal Bearing

Abstract Many industrial rotating machines are equipped with hydrodynamic journal bearings, such as centrifugal compressors, steam turbines, pumps and motors. After some time from the installation, however, the surface of the bearings often presents imperfections and slight damages mainly caused by the presence of harder particles in the lubricant during start-ups and shut-downs, when the hydrodynamic mechanism is not well developed and the mixed lubrication can occur. The presence of scratches on a bearing can lead to variations of the oil film thickness which, in turn, causes significant degradation of the bearing hydrodynamic performance. For example, the reduction of the minimum oil-film thickness can lead to the increase in the local temperature, to local pressure peaks and, finally, to the failure of the bearing. Experimental data relating to scratches on journal bearings are extremely limited in the literature especially for tilting-pad journal bearings (TPJBs). An experimental activity was carried out to study the effect of artificial scratches on pads on the static and dynamic behaviors of a TPJB. The number of scratches, the depth and the axial position have been investigated and the dynamic coefficients have been estimated as well. The experimental results confirmed a degradation of the dynamic performance of the bearing in case of scratches, that it has has been also confirmed by means of numerical simulations.

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