Experience with a computerized numerical control coordinate measuring machine

1985 ◽  
Vol 7 (1) ◽  
pp. 53-58
Author(s):  
B. Neve
Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2913
Author(s):  
Rafał Gołębski ◽  
Piotr Boral

Classic methods of machining cylindrical gears, such as hobbing or circumferential chiseling, require the use of expensive special machine tools and dedicated tools, which makes production unprofitable, especially in small and medium series. Today, special attention is paid to the technology of making gears using universal CNC (computer numerical control) machine tools with standard cheap tools. On the basis of the presented mathematical model, a software was developed to generate a code that controls a machine tool for machining cylindrical gears with straight and modified tooth line using the multipass method. Made of steel 16MnCr5, gear wheels with a straight tooth line and with a longitudinally modified convex-convex tooth line were machined on a five-axis CNC milling machine DMG MORI CMX50U, using solid carbide milling cutters (cylindrical and ball end) for processing. The manufactured gears were inspected on a ZEISS coordinate measuring machine, using the software Gear Pro Involute. The conformity of the outline, the tooth line, and the gear pitch were assessed. The side surfaces of the teeth after machining according to the planned strategy were also assessed; the tests were carried out using the optical microscope Alicona Infinite Focus G5 and the contact profilographometer Taylor Hobson, Talysurf 120. The presented method is able to provide a very good quality of machined gears in relation to competing methods. The great advantage of this method is the use of a tool that is not geometrically related to the shape of the machined gear profile, which allows the production of cylindrical gears with a tooth and profile line other than the standard.


Author(s):  
Shao-ying Ren ◽  
Yan-zhong Wang ◽  
Yuan Li

This article presents a method of design, manufacturing, and measuring S-gear. S-gear is a kind of gear whose tooth profile is an S-shaped curve. The sine (cosine) gear, cycloid gear, polynomial gear, and circular arc gear are all S-gears in essence. In the S-gear transmission, the concave surface of one gear and the convex surface of the other gear contact each other. Therefore, the power transmitted by S-gear is much larger than that of the convex-convex-contact involute gear. Some scholars have studied the characteristics of S-gear, but few have explored its manufacturing. In this article, the Numerical Control (NC) machining technology of S-gear is studied in detail for its industrial application. The polynomial curve is used to construct the tooth profile of the S-gear based on the Gear Meshing Theory. The mathematical model of polynomial S-gear is established, by which involute gear can be represented as a special S-gear. The steps of generating NC codes are described. Then, the S-gear sample is processed with an NC machining center. Finally, the sample is measured with a Coordinate Measuring Machine (CMM), and the measurement results show that the accuracy of the S-gear processed by the NC machining center reaches ISO6. This research provides a feasible approach for the design, manufacturing, and measuring of S-gear.


Author(s):  
M Terrier ◽  
M Giménez ◽  
J-Y Hascoët

Ten years ago a new kind of machine tool was presented in Chicago, based on parallel kinematics architectures. Since then, many of these parallel kinematics machines (PKMs) have been developed around the world. Their main interest lies in their high dynamic characteristics, which could help in going faster in high-speed milling. In order to develop high-speed milling on PKM tools and to highlight their potentialities, the French laboratory IRCCyN is now equipped with the VERNE. This PKM tool has been developed by the Spanish company Fatronik. However, the high-speed milling production process is a complex task, in which a great number of parameters influence the final precision of the part and the productivity of the machine. For example, the NC (numerical control) and computer-aided manufacturing (CAM) parameters (feed forward, milling strategies, etc.), the piece geometry, the machine structure, the tool, etc., have a direct consequence on the final part. Hence, a method has been developed in order to check the capability of the machine (either serial or parallel) in milling, which relies on two approaches. The first one is an experimental approach (either using a coordinate measuring machine or acquiring the output axis encoders), while the second one is a simulated approach. After introducing the kinematics of the VERNE, the experimental approach performed so far will be presented.


2012 ◽  
Vol 215-216 ◽  
pp. 664-668
Author(s):  
Yong Xiang Gao

The Reverse Engineering Technology (RET) is extensively employed in the realm of product designing. In this paper, a Three-coordinate Measuring Machine is utilized first to measure the data points of the rearview mirror of a motorcycle, then under UG modeling environment, surface reconstruction is conducted, and lastly procedures like mold splitting and mold core machining are finished upon exercising the Moldwizard Module of UG software. In short, the application of the RET greatly shortened the period of product designing and manufacturing.


2011 ◽  
Vol 301-303 ◽  
pp. 269-274
Author(s):  
Da Peng Li

In this paper, application of coordinate measuring machine(CMM) in reverse engineering(RE) of product was introduced. Reverse engineering had become a viable method to create a digital model of an existing physical part and to duplicate it. The reverse engineering process involves measuring an object,reconstructing its point cloud as a digital model and rapidly machining it. Application of obtaining point cloud using CMM was presented in reconstructing the digital model of a shoes tree. Rapid duplicate of a severely worn cam of textile machinery was realized by contact measuring profile points using CMM. Reconstructing the digital model and locally modifying the computer model in computer aided design (CAD) software. Finally, numerical control program was finished in computer aided manufacturing (CAM) software. Automatic measurement close freeform curve function of CMM decreased the workload of picking up data of cam profile. Experimental results showed using CMM can greatly save time and alleviate intension of labour.


2012 ◽  
Vol 197 ◽  
pp. 619-623
Author(s):  
Guang Yang ◽  
Yong Di Zhang ◽  
Lin Nan He ◽  
Hong Jie Chang

The reverse engineering general with coordinate measuring machine or 3D scanner realize the parts digital,and the measuring equipment is very expensive which limit the reverse engineering application. To solve this problem, this paper uses the higher precision walking mechanism of numerical control machine, adds the special online probe to compose a digital measuring equipment ;it uses the CAD sketch model to drive, which researches the basic representation method of the path information,the distribution form of the measuring point in the different characteristic element,the distinction between the measuring point,the attribution rules and the derived form of the path information of the measuring point. It also includes the development of dedicated reverse soft and the automatic generation of the measuring program reverser path. This method provide a new low cost reverse engineering means which decrease measured data and simplify the reverse engineering.


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