A method for evaluating friction using a backward extrusion-type forging

1992 ◽  
Vol 33 (1-2) ◽  
pp. 109-123 ◽  
Author(s):  
G. Shen ◽  
A. Vedhanayagam ◽  
E. Kropp ◽  
T. Altan
Keyword(s):  
Author(s):  
A.A. Pasynkov ◽  
S.N. Larin ◽  
G.A. Nuzhdin

Тhe results for estimation of the square die extrusion forces of cylindrical billets are presented. The study is performed on the basis of the fi nite element method. The results obtained during the simulation are analyzed statistically. Regression dependences for forces are obtained, with the help of which reverse extrusion studies are performed.


2008 ◽  
Vol 367 ◽  
pp. 193-200
Author(s):  
Branko Grizelj ◽  
M. Plancak ◽  
Branimir Barisic

The paper analyses the process of simulation forward-backward extrusion. In metal forming industries, many products have to be formed in large numbers and with highly accurate dimensions. To save energy and material it is necessary to understand the behavior of material and to know the intermediate shapes of the formed parts and the mutual effects between tool and formed party during the forming process. These are normally based on numerical methods which take into account all physical conditions of the deformed material during the process. For this purpose, the finite element method has been developed in the past in different ways. The paper highlights the finite element simulation as a very useful technique in studying, where there is a generally close correlation in the load results obtained with finite elements method and those obtained experimentally.


Author(s):  
B.S. Moroz ◽  
M.G. Dudnik

The parameters of deformation degree at theoretical and experimental researches of cold backward extrusion processes of hollow glasses-type products are considered. The dependences of their relationship with the relative degree of deformation and the scale of their conformity are suggested. The published results of experimental and theoretical studies on the impact of technological parameters of the backward extrusion process of hollow products in the conditions of active friction forces to reduce the deformation force and stress-strain state of the billet are analyzed. Insuffi ciently studied features of the process and the possibility for expanding of the application fi eld of the backward extrusion method with the active action of friction forces are noted. The method for calculating of the deformation rate required to determine the current stress in the implementation of the hot backward extrusion process.


2011 ◽  
Vol 486 ◽  
pp. 139-142
Author(s):  
Chao Cheng Chang ◽  
Dinh Hiep Nguyen ◽  
Hsin Sheng Hsiao

A metal forming system comprising an electrical heater, capable of conducting processes at elevated temperatures, was developed to perform micro backward extrusion processes of SUS 304 stainless steel. Two punches with diameters of 1.6 mm and 1.8 mm were used to extrude the billets inside the die with an inner diameter of 2 mm. All processes were lubricated with water-based graphite and conducted under isothermal conditions at 400 °C. The results show that the developed extrusion system can be used to produce the stainless steel components with a micro cup-shaped profile. Moreover, the variation in the rim height of the cups produced by the 1.8 mm diameter punch is greater than the one by the 1.6 mm diameter punch. The results show that a decrease in the clearance between the punch and die could lead to an increase in the inhomogeneity of material flow in the micro backward extrusion processes.


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