Modifications to features of counterface topography during the wear of ultra high molecular weight polyethylene against stainless steel

Author(s):  
M.M. El-Hady Diab ◽  
D. Dowson
Author(s):  
Xincong Zhou ◽  
Alison L Galvin ◽  
Zhongmin Jin ◽  
Xinping Yan ◽  
J Fisher

The aims of this study were to investigate how the dimples on a metallic counterface affect the wear rate of ultra-high molecular weight polyethylene (UHMWPE) in a multi-directional reciprocating pin-on-plate machine. The plates were high nitrogen stainless steel, representing the femoral head material. The pins used in this study were of ultra-high molecular weight polyethylene GUR 1120, which represents the material used in an acetabular cup. Three different cases were investigated: a smooth surface without dimples as a reference case, a surface with medium dimples with an average valley of 2.3 µm and a surface with large dimples with an average valley of 5.9 µm. It was found that all the dimples investigated did not improve the lubrication, but instead increased the surface roughness; consequently, the wear of UHWMPE was slightly increased.


1978 ◽  
Vol 100 (2) ◽  
pp. 208-218 ◽  
Author(s):  
J. R. Atkinson ◽  
K. J. Brown ◽  
D. Dowson

The wear of surgical grade ultra-high molecular weight polyethylene against stainless steel has been studied for unidirectional motion. After a short wearing-in period, two distinct steady-state regions appear on the wear graphs. In the first section adhesion is the predominant wear mechanism and a transfer film of polymer builds up on the steel counterface. After a certain sliding distance, determined by the load, the adhesive mechanism is augmented by fatigue wear and the wear rate increases sharply and remains constant at the new value.


1982 ◽  
Vol 104 (1) ◽  
pp. 17-22 ◽  
Author(s):  
K. J. Brown ◽  
J. R. Atkinson ◽  
D. Dowson

The wear of ultra-high molecular weight polyethylene against relatively smooth, dry stainless steel takes place by the same basic wear mechanisms whether unidirectional or reciprocating motion is used, but reciprocating motion produces slightly less wear overall. The effect of molecular orientation in the polyethylene has been studied and it has been shown that orientation perpendicular to the wearing surface is undesirable, whereas orientation parallel to the wear surface is mildly beneficial. The wear of polyethylene against itself is relatively severe and is largely determined by the temperatures reached by the rubbing surfaces.


Author(s):  
Shi Bo Wang ◽  
Shi Rong Ge ◽  
Hong Tao Liu ◽  
Xiao Long Huang

Ultra-high molecular-weight polyethylene (UHMWPE) has been used in total hip replacement for the last three decades. Despite the advancements in prosthesis design, the wear of UHMWPE remains a serious clinical problem; the release of wear debris may induce osteolysis and implant loosening. Understanding of wear behavior and wear debris morphology of the polyethylene is essential to improve the reliability of hip joint implants. The investigation in this paper carried out wear simulation tests of UHMWPE on Al2O3, 316L stainless steel, CoCrMo alloy and Ti6Al4V alloy, respectively. The lubrication of plasma solution and bovine serum solution was presented in wear tests. The effect of motion and loading on the wear behavior and wear debris morphology, and the influence of femoral head material and assembly style were studied in order to obtain a better understanding of the morphology of ultra-high molecular weight polyethylene wear particles. It is shown that the wear of UHMWPE acetabular cups against metal femoral heads was significantly higher than that against ceramic heads. The presence of protein in lubricant increases the wear of UHMWPE acetabular cups on Al2O3 heads. The wear rates of UHMWPE in multi-directional motion are approximately 2.5 times of those in uni-directional motion. The size distribution range of the UHMWPE debris particles for all head materials varies from submicron particles up to several hundreds micron. The size distribution range of wear debris particles is not directly related to wear resistance of UHMWPE, but significantly influenced by wear mechanisms. The UHMWPE debris particles produced in hip wear simulation tests are classified as round debris, flake-like debris and stick debris, which are closely related to the primary mechanisms of abrasive wear, adhesive wear and fatigue wear.


Author(s):  
R J A Bigsby ◽  
C S Hardaker ◽  
J Fisher

The Leeds physiological anatomical (PA) hip joint simulator was developed to apply three axes of loading and a complex three-dimensional motion so that the forces and motions can reproduce exactly the walking cycles defined by Paul. This paper presents the results of a study using the Leeds PA hip joint simulator to determine the wear of 32 mm ultra-high molecular weight polyethylene (UHMWPE) acetabular cups against stainless steel and zirconia ceramic heads, using bovine serum as lubricant. These results have been compared with the results of a previous study that used water as the lubricant, which led to UHMWPE transfer film being formed on the stainless steel head. Comparisons are also made with clinical results and results from other simulators. The study indicates that it is preferable to use bovine serum in simulator studies. In addition, the results indicate that if the surface roughness of the metallic and femoral heads are similar, and they remain undamaged during the tests, the wear rates of the UHMWPE cups are likely to be similar.


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