Defect localization on rolling element bearing stationary outer race with acoustic emission technology

2021 ◽  
Vol 182 ◽  
pp. 108207
Author(s):  
Linjiang Tang ◽  
Xiaoqin Liu ◽  
Xing Wu ◽  
Zhihai Wang ◽  
Kaize Hou
Author(s):  
Fazhong Li ◽  
Zengshui He ◽  
Lin Zhang ◽  
Anbo Ming ◽  
Yongsheng Yang

The accurate description of acoustic emission signals produced by the localized fault of a rolling element bearing plays an important role in its feature extraction and analysis. This paper analyzes the excitation mechanisms and develops the analytical model of acoustic emission signals produced when the rolling element bearing passes across the localized fault on the inner or outer race. Based on the analytical model, the spectral characteristics are discussed substantially. Simulations and experiments are carried out to validate the efficacy of the model developed in the paper. The experimental results show that the response signal thus produced has two parts. The first one is produced by the entry of the rolling element bearing, while the other is produced by the departure of the rolling element bearing. The energy of both parts is concentrated around the resonance frequency of the acoustic emission transducer. Generally, the interval of adjacent acoustic emission events is not equivalent to each other and the corresponding spectrum is continuous in the high frequency band.


2013 ◽  
Vol 569-570 ◽  
pp. 497-504 ◽  
Author(s):  
An Bo Ming ◽  
Zhao Ye Qin ◽  
Wei Zhang ◽  
Fu Lei Chu

Spalling of the races or rolling elements is one of the most common faults in rolling element bearings. Exact estimation of the spall size is helpful to the life prediction for rolling element bearings. In this paper, the dual-impulsive phenomenon in the response of a spalled rolling element bearing is investigated experimentally, where the acoustic emission signals are utilized. A new method is proposed to estimate the spall size by extracting the envelope of harmonics of the ball passing frequency on the outer race from the squared envelope spectrum. Compared with the cepstrum analysis, the proposed procedure shows more powerful anti-noise ability in the fault size evaluation.


Author(s):  
A. Albers ◽  
M. Dickerhof

The application of Acoustic Emission technology for monitoring rolling element or hydrodynamic plain bearings has been addressed by several authors in former times. Most of these investigations took place under idealized conditions, to allow the concentration on one single source of emission, typically recorded by means of a piezoelectric sensor. This can be achieved by either eliminating other sources in advance or taking measures to shield them out (e. g. by placing the acoustic emission sensor very close to the source of interest), so that in consequence only one source of structure-born sound is present in the signal. With a practical orientation this is often not possible. In point of fact, a multitude of potential sources of emission can be worth considering, unfortunately superimposing one another. The investigations reported in this paper are therefore focused on the simultaneous monitoring of both bearing types mentioned above. Only one piezoelectric acoustic emission sensor is utilized, which is placed rather far away from the monitored bearings. By derivation of characteristic values from the sensor signal, different simulated defects can be detected reliably: seeded defects in the inner and outer race of rolling element bearings as well as the occurrence of mixed friction in the sliding surface bearing due to interrupted lubricant inflow.


2019 ◽  
Vol 2019 ◽  
pp. 1-11 ◽  
Author(s):  
Guang-Quan Hou ◽  
Chang-Myung Lee

Fault diagnosis and failure prognostics for rolling element bearing are helpful for preventing equipment failure and predicting the remaining useful life (RUL) to avoid catastrophic failure. Spall size is an important fault feature for RUL prediction, and most research work has focused on estimating the fault size under constant speed conditions. However, estimation of the defect width under time-varying speed conditions is still a challenge. In this paper, a method is proposed to solve this problem. To enhance the entry and exit events, the edited cepstrum is used to remove the determined components. The preprocessed signal is resampled from the time domain to the angular domain to eliminate the effect of speed variation and measure the defect size of a rolling element bearing on outer race. Next, the transient impulse components are extracted by local mean decomposition. The entry and exit points when the roller passes over the defect width on the outer race were identified by further processing the extracted signal with time-frequency analysis based on the continuous wavelet transform. The defect size can be calculated with the angle duration, which is measured from the identified entry and exit points. The proposed method was validated experimentally.


2007 ◽  
Vol 347 ◽  
pp. 265-270
Author(s):  
Jerome Antoni ◽  
Roger Boustany

Rolling-element bearing vibrations are random cyclostationary, that is they exhibit a cyclical behaviour of their statistical properties while the machine is operating. This property is so symptomatic when an incipient fault develops that it can be efficiently exploited for diagnostics. This paper gives a synthetic but comprehensive discussion about this issue. First, the cyclostationarity of bearing signals is proved from a simple phenomenological model. Once this property is established, the question is then addressed of which spectral quantity can adequately characterise such vibration signals. In this respect, the cyclic coherence - and its multi-dimensional extension in the case of multi-sensors measurements -- is shown to be twice optimal: first to evidence the presence of a fault in high levels of background noise, and second to return a relative measure of its severity. These advantages make it an appealing candidate to be used in adverse industrial environments. The use and interpretation of the proposed tool are then illustrated on actual industrial measurements, and a special attention is paid to describe the typical "cyclic spectral signatures" of inner race, outer race, and rolling-element faults.


2011 ◽  
Vol 199-200 ◽  
pp. 1020-1023 ◽  
Author(s):  
Hua Qing Wang ◽  
Yong Wei Guo ◽  
Jian Feng Yang ◽  
Liu Yang Song ◽  
Jia Pan ◽  
...  

The fault of a bearing may cause the breakdown of a rotating machine, leading to serious consequences. A rolling element bearing is an important part of, and is widely used in rotating machinery. Therefore, fault diagnosis of rolling bearings is important for guaranteeing production efficiency and plant safety. Although many studies have been carried out with the goal of achieving fault diagnosis of a bearing, most of these works were studied for rotating machinery with a high rotating speed rather than with a low rotating speed. Fault diagnosis for bearings under a low rotating speed, is more difficult than under a high rotating speed. Because bearing faults signal is very weak under a low rotating speed. This work acquires vibration and acoustic emission signals from the rolling bearing under low speed respectively, and analyzes the both kinds of signals in time domain and frequency domain for diagnosing the typical bearing faults contrastively. This paper also discussed the advantages using the acoustic emission signal for fault diagnosis of rolling speed bearing. From the results of analysis and experiment we can find the effectiveness of acoustic emission signal is better than vibration signal for fault diagnosis of a bearing under the low speed.


2021 ◽  
Vol 38 (3−4) ◽  
Author(s):  
Matti Savolainen ◽  
Arto Lehtovaara

This paper presents the trends of damage detection parameters over the lifetime of a rolling element bearing. In the experimental part, a series of bearing tests was performed using the twin-disc test device, until the monitored bearing was severely worn. This was followed by the analysis of measured acceleration and acoustic emission data in a constant-load condition, but also as loaded with impact-type loading. The results showed that traditionally used parameters, such as kurtosis and RMS, can indicate whether the bearing is damaged or not in a non-impact load condition. However, especially under impact-loading, the parameters based on acoustic emission data showed good performance and enabled monitoring of progress of the bearing damage.


2011 ◽  
Vol 199-200 ◽  
pp. 895-898
Author(s):  
Hong Fang Yuan ◽  
Peng Wang ◽  
Hua Qing Wang

Because AE (Acoustic Emission) signals in bearing fault monitoring unavoidably mixed various noise which lead to wide band characteristics, in this paper, the collected AE signals are pre-processed by EMD (Empirical Mode Decomposition) algorithm to extract useful information in the concerned frequency range, after that, power spectrum is used to locating analysis and pattern recognition. Experiment show that this method could improve the detection accuracy in rolling element bearing fault diagnosis.


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