Enhancing heat transfer performance of a two-phase closed thermosyphon using a polymer-coated hydrophobic condenser

Author(s):  
Donghyun Seo ◽  
Jinsoo Park ◽  
Jaehwan Shim ◽  
Jeonghyeon Nam ◽  
Dong Hwan Shin ◽  
...  
Author(s):  
Raffaele L. Amalfi ◽  
Todd Salamon ◽  
Filippo Cataldo ◽  
Jackson B. Marcinichen ◽  
John R. Thome

Abstract The present study is focused on the experimental characterization of two-phase heat transfer performance and pressure drops within an ultra-compact heat exchanger (UCHE) suitable for electronics cooling applications. In this specific work, the UCHE prototype is anticipated to be a critical component for realizing a new passive two-phase cooling technology for high-power server racks, as it is more compact and lighter weight than conventional heat exchangers. This technology makes use of a novel combination of thermosyphon loops, at the server-level and rack-level, to passively cool an entire rack. In the proposed two-phase cooling technology, a smaller form factor UCHE is used to transfer heat from the server-level thermosyphon cooling loop to the rack-level thermosyphon cooling loop, while a larger form factor UCHE is used to reject the total heat from the server rack into the facility-level cooling loop. The UCHE is composed of a double-side-copper finned plate enclosed in a stainless steel enclosure. The geometry of the fins and channels on both sides are optimized to enhance the heat transfer performance and flow stability, while minimizing the pressure drops. These features make the UCHE the ideal component for thermosyphon cooling systems, where low pressure drops are required to achieve high passive flow circulation rates and thus achieve high critical heat flux values. The UCHE’s thermal-hydraulic performance is first evaluated in a pump-driven system at the Laboratory of Heat and Mass Transfer (LTCM-EPFL), where experiments include many configurations and operating conditions. Then, the UCHE is installed and tested as the condenser of a thermosyphon loop that rejects heat to a pumped refrigerant system at Nokia Bell Labs, in which both sides operate with refrigerants in phase change (condensation-to-boiling). Experimental results demonstrate high thermal performance with a maximum heat dissipation density of 5455 (kW/m3/K), which is significantly larger than conventional air-cooled heat exchangers and liquid-cooled small pressing depth brazed plate heat exchangers. Finally, a thermal performance analysis is presented that provides guidelines in terms of heat density dissipations at the server- and rack-level when using passive two-phase cooling.


Author(s):  
Lung-Yi Lin ◽  
Yeau-Ren Jeng ◽  
Chi-Chuan Wang

This study presents convective single-phase and boiling two-phase heat transfer performance of HFE-7100 coolant within multi-port microchannel heat sinks. The corresponding hydraulic diameters are 450 and 237 μm, respectively. For single-phase results, the presence of inlet/outlet locations inevitably gives rise to considerable increase of total pressure drop of a multi-port microchannel heat sink whereas has virtually no detectable influence on overall heat transfer performance provided that the effect of entrance has been accounted for. The convective boiling heat transfer coefficient for the HFE-7100 coolant shows a tremendous drop when vapor quality is above 0.6. For Dh = 450 μm, it is found that the mass flux effect on the convective heat transfer coefficient is rather small.


2014 ◽  
Vol 960-961 ◽  
pp. 479-484
Author(s):  
Chang Fa Ji ◽  
Rui Qu ◽  
Guo Xin He

Based on Field Synergy Principle and orthogonal experiment design, nine arranged metal-wire inserts(that is high porosity porous inserts) is determined to experiment. The results showed that heat transfer performance of the pipe that metal-wire inserts is rooted at the core region of pipe is better than the pipe that metal-wire inserts is rooted at the edge region of pipe., location and curve radian can impact heat exchange significantly. Under the given experimental condition, the heat transfer quantity increased by 120 - 520%, overall heat transfer coefficient increased by 126 - 610%. Through enhancing heat transfer performance evaluation criterion (PEC) comprehensive evaluation, it is concluded that when the Reynolds number Re changes in 338 ~ 6931, the PEC value of 0.89 ~ 5.97.The calculation formula of the drag coefficient is obtained by regression analysis.


Author(s):  
Daniel Trainer ◽  
Sung Jin Kim

Air injection into a liquid impinging jet has been shown to be a method of improving non-phase change heat transfer rates by up to twice the normal amount. Previous work has shown that there exists an optimal operating point in terms of the volumetric fraction of air injection when the pumping power is held constant because of an optimal two-phase flow pattern. However, previous work focused on heat transfer from the impingement point only, and neglected performance at other points. The present work studies the local heat transfer performance of an air-assisted water jet, at the impingement point and at positions moving radially outward, under constant pumping power conditions. The area-averaged heat transfer is also considered. Heat transfer at the stagnation point is shown to be optimized between β = 0.1∼0.2, where a bubbly flow pattern exists. Nuavg(r/D ≤ 1) is optimized when the flow pattern was plug-flow and off-center peaks in Nur exist. Nuavg(r/D > 1) is optimized when the water is accelerated by the injected air, but splattering is avoided. Flow patterns have no direct effect outside the impingement region.


Author(s):  
Liang-Han Chien ◽  
Han-Yang Liu ◽  
Wun-Rong Liao

A heat sink integrating micro-channels with multiple jets was designed to achieve better heat transfer performance for chip cooling. Dielectric fluid FC-72 was the working fluid. The heat sink contained 11 micro-channels, and each channel was 0.8 mm high, 0.6 mm wide, and 12 mm in length. There were 3 or 5 pores on each micro-channel. The pore diameters were either 0.24 or 0.4 mm, and the pore spacing ranged from 1.5 to 3 mm. In the tests, the saturation temperature of cooling device was set at 30 and 50°C, and the volume flow rate ranged from 9.1 to 73.6 ml/min per channel (total flow rate = 100∼810 ml/min). The experimental result showed that heat transfer performance increased with increasing flow rate for single phase heat transfer. For heat flux between 20 and 100 kW/m2, the wall superheat decreases with increasing flow rate at a fixed heat flux. However, the influence of the flow rate diminished when the channels are in two phase heat transfer regime. Except for the lowest flow rate (9.1 ml/min), the heat transfer performance increased with increasing jet diameter/spacing ratios. The best surface had three nozzles of 0.4 mm diameter in 3.0 mm jet spacing. It had the lowest thermal resistance of 0.0611 K / W in the range of 200 ∼ 240 W heat input.


2019 ◽  
Vol 30 (6) ◽  
pp. 3163-3181
Author(s):  
Massimo Corcione ◽  
Emanuele Habib ◽  
Alessandro Quintino ◽  
Elisa Ricci ◽  
Vincenzo Andrea Spena

Purpose This paper aims to investigate numerically buoyancy-induced convection from a pair of differentially heated horizontal circular cylinders set side by side in a nanofluid-filled adiabatic square enclosure, inclined with respect to gravity so that the heated cylinder is located below the cooled one, using a two-phase model based on the double-diffusive approach assuming that the Brownian diffusion and thermophoresis are the only slip mechanisms by which the solid phase can develop a significant relative velocity with respect to the liquid phase. Design/methodology/approach The system of the governing equations of continuity, momentum and energy for the nanofluid, and continuity for the nanoparticles, is solved by a computational code based on the SIMPLE-C algorithm. Numerical simulations are performed for Al2O3 + H2O nanofluids using the average volume fraction of the suspended solid phase, the tilting angle of the enclosure, the nanoparticle size, the average nanofluid temperature and the inter-cylinder spacing, as independent variables. Findings The main results obtained may be summarized as follows: at high temperatures, the nanofluid heat transfer performance relative to that of the pure base liquid increases with increasing the average volume fraction of the suspended solid phase, whereas at low temperatures it has a peak at an optimal particle loading; the relative heat transfer performance of the nanofluid has a peak at an optimal tilting angle of the enclosure; the relative heat transfer performance of the nanofluid increases notably as the average temperature is increased, and just moderately as inter-cylinder spacing is increased and the nanoparticle size is decreased. Originality/value The two-phase computational code used in the present study incorporates three empirical correlations for the evaluation of the effective thermal conductivity, the effective dynamic viscosity and the coefficient of thermophoretic diffusion, all based on a high number of literature experimental data.


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