Numerical study of the tip clearance flow in miniature gas turbine compressors

2019 ◽  
Vol 93 ◽  
pp. 105352 ◽  
Author(s):  
Junting Xiang ◽  
Jorg Schluter ◽  
Fei Duan
Author(s):  
Saeed Farokhi

In a modern gas turbine power plant, the axial exhaust diffuser accounts for up to 10% of the generator power. An unshrouded rotor, due to its highly energetic tip clearance flow, improves the pressure recovery characteristic of the exhaust diffuser, while the power production within the blading suffers a loss as a result of the tip leakage flow. In this paper, these conflicting trends are thermodynamically investigated and nondimensional expressions are derived which facilitate the task of a gas turbine system designer. Conservatively, 1% thermal efficiency gain results from elimination of the last rotor tip clearance flow. The corresponding increase in thermal efficiency of a modern gas turbine power plant due to enhanced diffuser pressure recovery is less than one percent.


2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Daniel Möller ◽  
Maximilian Jüngst ◽  
Felix Holzinger ◽  
Christoph Brandstetter ◽  
Heinz-Peter Schiffer ◽  
...  

This paper presents a numerical study on blade vibration for the transonic compressor rig at the Technische Universität Darmstadt (TUD), Darmstadt, Germany. The vibration was experimentally observed for the second eigenmode of the rotor blades at nonsynchronous frequencies and is simulated for two rotational speeds using a time-linearized approach. The numerical simulation results are in close agreement with the experiment in both cases. The vibration phenomenon shows similarities to flutter. Numerical simulations and comparison with the experimental observations showed that vibrations occur near the compressor stability limit due to interaction of the blade movement with a pressure fluctuation pattern originating from the tip clearance flow. The tip clearance flow pattern travels in the backward direction, seen from the rotating frame of reference, and causes a forward traveling structural vibration pattern with the same phase difference between blades. When decreasing the rotor tip gap size, the mechanism causing the vibration is alleviated.


Author(s):  
Yu-Tai Lee ◽  
Chunill Hah ◽  
James Loellbach

This paper summarizes a numerical investigation of the fundamental structure of the rotor tip-clearance vortex and its interaction with a passage trailing-edge vortex in a single-stage stator-rotor pump. The flow field of a highly-loaded rotor measured in a high Reynolds number pump facility (HIREP) is used for comparison. The numerical solution was obtained by solving the three-dimensional Reynolds averaged Navier-Stokes equations. The calculated results are visualized in order to understand the details of the tip-vortex structure. The study shows that the tip geometry should be accurately represented to predict the tip-vortex structure correctly.


Author(s):  
P. C. Ivey ◽  
M. Swoboda

This paper describes work conducted as part of an experimental and numerical study of leakage effects by numerous Research and Industrial partners. For clarity it is presented in two parts. Part 1 presents measurements of tip-clearance flow for a 3rd stage rotor embedded in a four stage low-speed research compressor. The measurements are innovative and comprise measurements in the rotor relative frame of reference and 3D Laser time-of-flight Anemometry. Both techniques are relevant for improved understanding of multistage compressor flow dynamics and consequently, validated multistage CFD simulations. In part 2 of this paper (see Politis et al 1997b) it is shown that downstream of the rotor passage the location and size of a tip-clearance vortex, identified from both independent measurement techniques in Part 1, is in good agreement with 3D solutions of the Navier-Stokes equations modelling this compressor. These 3D numerical solutions reveal the tip-clearance flow structure using a multiblock grid technique.


Author(s):  
Martin Drolet ◽  
Jean Thomassin ◽  
Huu Duc Vo ◽  
Njuki W. Mureithi

This work investigates Non-Synchronous Vibrations (NSV) encountered in a turbine engine axial flow compressor using a Computational Fluid Dynamics (CFD) approach. It has been proposed that the resonance of the tip clearance flow in compressor blades could be the physical mechanism behind NSV. This work’s emphasis is on being able to computationally capture this resonance and predict the critical NSV speed using CFD. This would considerably reduce the costs involved in future hardware design and testing. The model uses the same compressor blade geometry on which experimental validation of the proposed NSV theory was conducted. The flow interaction with blade vibratory motion is modeled using a moving mesh capability and a SAS-SST turbulence model is used for computation. A review of the proposed theory on NSV is done. The CFD model is first verified with experimental data and then characterized to ensure that the simulations are conducted at the proper NSV conditions, in order to assess the resonance of the tip clearance flow. Evidence of this resonance behavior is presented and critical NSV speeds are identified based on numerical results for two different inlet temperature cases and are validated against experimental data. Further study of the actual flow structure associated with NSV is done. Additional remarks on the numerical results are discussed. An iterative design methodology to account for NSV is also proposed based on the current numerical study.


1986 ◽  
Vol 108 (1) ◽  
pp. 38-46 ◽  
Author(s):  
J. A. H. Graham

The tip clearance flow region of high-pressure axial turbine blades for small gas turbine engines has been investigated in a water flow cascade. The blade model features variable clearance and variable endwall speeds. The cascade is scaled for Reynolds number and sized to give velocities suitable for visualization. Pressure profiles were measured on one blade, and correlated with the visualization. Unloading is found to be a major feature of the pressure field at both tip and midspan, and is intimately connected with scraping effects and the behavior of the clearance vortex. Some initial hot-film velocity measurements are also presented.


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