NUMERICAL STUDY FOR BEHAVIOR OF TIP CLEARANCE FLOW IN AXIAL-FLOW PUMP

2003 ◽  
Vol 39 (09) ◽  
pp. 49 ◽  
Author(s):  
Changming Yang
2003 ◽  
Vol 12 (3) ◽  
pp. 231-233 ◽  
Author(s):  
Changming Yang ◽  
Cichang Chen ◽  
Jinnuo Wang ◽  
Quankai Ji

Author(s):  
Martin Drolet ◽  
Jean Thomassin ◽  
Huu Duc Vo ◽  
Njuki W. Mureithi

This work investigates Non-Synchronous Vibrations (NSV) encountered in a turbine engine axial flow compressor using a Computational Fluid Dynamics (CFD) approach. It has been proposed that the resonance of the tip clearance flow in compressor blades could be the physical mechanism behind NSV. This work’s emphasis is on being able to computationally capture this resonance and predict the critical NSV speed using CFD. This would considerably reduce the costs involved in future hardware design and testing. The model uses the same compressor blade geometry on which experimental validation of the proposed NSV theory was conducted. The flow interaction with blade vibratory motion is modeled using a moving mesh capability and a SAS-SST turbulence model is used for computation. A review of the proposed theory on NSV is done. The CFD model is first verified with experimental data and then characterized to ensure that the simulations are conducted at the proper NSV conditions, in order to assess the resonance of the tip clearance flow. Evidence of this resonance behavior is presented and critical NSV speeds are identified based on numerical results for two different inlet temperature cases and are validated against experimental data. Further study of the actual flow structure associated with NSV is done. Additional remarks on the numerical results are discussed. An iterative design methodology to account for NSV is also proposed based on the current numerical study.


Author(s):  
Sang-Won Kim ◽  
Youn-Jea Kim

An axial-flow pump has a relatively high discharge flow rate and specific speed at a relatively low head and it consists of an inlet guide vane, impeller, and outlet guide vane. The interaction of the flow through the inlet guide vane, impeller, and outlet guide vane of the axial-flow pump has a significant effect on its performance. Of those components, the guide vanes especially can improve the head and efficiency of the pump by transforming the kinetic energy of the rotating flow, which has a tangential velocity component, into pressure energy. Accordingly, the geometric configurations of the guide vanes such as blade thickness and angle are crucial design factors for determining the performance of the axial-flow pump. As the reliability of Computational Fluid Dynamics (CFD) has been elevated together with the advance in computer technology, numerical analysis using CFD has recently become an alternative to empirical experiment due to its high reliability to measure the flow field. Thus, in this study, 1,200mm axial-flow pump having an inlet guide vane and impeller with 4 blades and an outlet guide vane with 6 blades was numerically investigated. Numerical study was conducted using the commercial CFD code, ANSYS CFX ver. 16.1, in order to elucidate the effect of the thickness and angle of the guide vanes on the performance of 1,200mm axial-flow pump. The stage condition, which averages the fluxes between interfaces and is accordingly appropriate for the evaluation of pump performance, was adopted as the interface condition between the guide vanes and the impeller. The rotational periodicity condition was used in order to enable a simplified geometry to be used since the guide vanes feature multiple identical regions. The shear stress transport (SST) k-ω model, predicting the turbulence within the flow in good agreement, was also employed in the CFD calculation. With regard to the numerical simulation results, the characteristics of the pressure distribution were discussed in detail. The pump performance, which will determine how well an axial-flow pump will work in terms of its efficiency and head, was also discussed in detail, leading to the conclusion on the optimal blade thickness and angle for the improvement of the performance. In addition, the total pressure loss coefficient was considered in order to investigate the loss within the flow paths depending on the thickness and angle variations. The results presented in this study may give guidelines to the numerical analysis of the axial-flow pump and the investigation of the performance for further optimal design of the axial-flow pump.


Author(s):  
Desheng Zhang ◽  
Weidong Shi ◽  
Suqing Wu ◽  
Dazhi Pan ◽  
Peipei Shao ◽  
...  

In this paper, the tip leakage vortex (TLV) structures in an axial flow pump were investigated by numerical and experimental methods. Based on the comparisons of different blade tip clearance size (i.e., 0.5 mm, 1mm and 1.5mm) and different flow rate conditions, TLV trajectories were obtained by Swirling Strength method, and simulated by modified SST k-ω turbulence model with refined high-quality structured grids. A high-speed photography test was carried out to capture the tip leakage vortex cavitation in an axial flow pump with transparent casing. Numerical results were compared with the experimental leakage vortex trajectories, and a good agreement is presented. The detailed trajectories show that the start point of tip leakage vortex appears near the leading edge at small flow rate, and it moves from trailing edge to about 30% chord span at rated flow rate. At the larger flow rate condition, the starting point of TLV shifts to the middle of chord, and the direction of TLV moves parallel to the blade hydrofoil. As the increasing of the tip size, the start point of TLV trajectories moves to the central of chord and the minimum pressure in vortex core is gradually reduced.


Processes ◽  
2021 ◽  
Vol 9 (9) ◽  
pp. 1653
Author(s):  
Nengqi Kan ◽  
Zongku Liu ◽  
Guangtai Shi ◽  
Xiaobing Liu

To reveal the effect of tip clearance on the flow behaviors and pressurization performance of a helico-axial flow pump, the standard k-ε turbulence model is employed to simulate the flow characteristics in the self-developed helico-axial flow pump. The pressure, streamlines and turbulent kinetic energy in a helico-axial flow pump are analyzed. Results show that the tip leakage flow (TLF) forms a tip-separation vortex (TSV) when it enters the tip clearance and forms a tip-leakage vortex (TLV) when it leaves the tip clearance. As the blade tip clearance increases, the TLV moves along the blade from the leading edge (LE) to trailing edge (TE). At the same time, the entrainment between the TLV and the main flow deteriorates the flow pattern in the pump and causes great hydraulic loss. In addition, the existence of tip clearance also increases the possibility of TLV cavitation and has a great effect on the pressurization performance of the helico-axial flow pump. The research results provide the theoretical basis for the structural optimization design of the helico-axial flow pump.


Author(s):  
Horst Saathoff ◽  
Udo Stark

The paper describes an investigation of the overtip end-wall flow in a single–stage axial–flow low–speed compressor utilizing an oil flow technique and a periodic multisampling pressure measurement technique. Representative oil flow pictures and ensemble averaged casingwall pressure distributions with standard deviations — supplemented by selected endwall oil flow pictures from a corresponding 2D compressor cascade — are shown and carefully analysed. The results enable the key features of the overtip endwall flow to be identified and changes with flow rate — or inlet angle — to be determined.


1993 ◽  
Author(s):  
I. K. Nikolos ◽  
D. I. Douvikas ◽  
K. D. Papailiou

An algorithm was set up for the implementation of the tip clearance models, described in Part I, in a secondary flow calculation method. A complete theoretical procedure was, thus, developed, which calculates the circumferentially averaged flow quantities and their radial variation due to the tip clearance effects. The calculation takes place in successive planes, where a Poisson equation is solved in order to provide the kinematic field. The self induced velocity is used for the positioning of the leakage vortex and a diffusion model is adopted for the vorticity distribution. The calculated pressure deficit due to the vortex presence is used, through an iterative procedure, in order to modify the pressure difference in the tip region. The method of implementation and the corresponding algorithm are described in this part of the paper and calculation results are compared to experimental ones for cascades and single rotors. The agreement between theory and experiment is good.


2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Xingen Lu ◽  
Wuli Chu ◽  
Junqiang Zhu ◽  
Yangfeng Zhang

In order to advance the understanding of the fundamental mechanisms of axial skewed slot casing treatment and their effects on the subsonic axial-flow compressor flow field, the coupled unsteady flow through a subsonic compressor rotor and the axial skewed slot was simulated with a state-of-the-art multiblock flow solver. The computational results were first compared with available measured data, that showed the numerical procedure calculates the overall effect of the axial skewed slot correctly. Then, the numerically obtained flow fields were interrogated to identify the physical mechanism responsible for improvement in stall margin of a modern subsonic axial-flow compressor rotor due to the discrete skewed slots. It was found that the axial skewed slot casing treatment can increase the stall margin of subsonic compressor by repositioning of the tip clearance flow trajectory further toward the trailing of the blade passage and retarding the movement of the incoming∕tip clearance flow interface toward the rotor leading edge plane.


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