Design strategy of axial slot casing treatment for a transonic compressor rotor based on parametric analysis

2021 ◽  
pp. 107142
Author(s):  
Bingxiao Lu ◽  
Mingmin Zhu ◽  
Jinfang Teng ◽  
Xiaoqing Qiang
Keyword(s):  
Parametric Analysis ◽  
Design Strategy ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Compressor Rotor

Numerical Investigation of Casing Treatment Mechanisms With a Conservative Mixed-Cell Approach

2003 ◽  
Author(s):  
H. Yang ◽  
D. Nuernberger ◽  
E. Nicke ◽  
A. Weber
Keyword(s):  
Operating Conditions ◽  
Coupled Flow ◽  
Mixed Cell ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Grid Topology ◽  
The Face ◽  
Overall Efficiency

A conservative mixed-cell approach of second-order accuracy is presented and applied to investigate the mechanisms of a self-recirculating casing treatment coupled with a transonic compressor rotor. The mixed cell is a computational cell that may show up at the zonal interface boundary, the face of which is partially solid and partially fluid, if the azimuthal open area of casing treatment does not fully contact with the whole annulus of blade passage. The mixed-cell approach is essentially an extension of the conservative zonal approach by incorporating special mixed-cell handling at the zonal interface and it allows a great flexibility to the grid generation for the patched zones with the best grid topology. The mixed-cell approach is extremely useful for solving the unsteady interaction problems within turbomachinery and its application for simulating the coupled flow through the rotor and the casing treatment is reported. The calculated results and analysis reveal an effective stall margin extension of the casing treatment herein by weakening or even destroying the tip leakage vortex, and expose the different tip flow topologies between the cases with the casing treatment and with the untreated smooth wall. It is found that the casing treatment only slightly decreases the overall efficiency at the design point, but it is beneficial to the overall efficiency at the off-design operating conditions and it can improve the inflow conditions to the downstream stator blade row as well.

Near Stall Behavior of a Transonic Compressor Rotor With Casing Treatment

2016 ◽  
Author(s):  
Christoph Brandstetter ◽  
Felix Holzinger ◽  
Heinz-Peter Schiffer ◽  
Sina Stapelfeldt ◽  
Mehdi Vahdati
Keyword(s):  
Stability Limit ◽  
Rotating Stall ◽  
Rotor Blades ◽  
Transient Effects ◽  
Stability Range ◽  
Blade Vibration ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Engine Order

The aerodynamic and aeroelastic performance of an advanced axial slot casing treatment (CT) was investigated on a modern one and a half stage transonic compressor test rig. It is generally accepted that a well designed CT can extend the aerodynamic stability range of a compressor to lower mass flows. The extension of stall margin of the compressor rotor blades by using CT has been the subject of numerous research articles but much less attention has been paid to the behavior of the compressor in direct vicinity of the stability limit. For the compressor investigated here, two different phenomena were repeatedly observed near stall: 1) self-excited blade vibration, and 2) low engine order fluctuations developing into rotating stall. The current investigation firstly aims to identify the triggers for each of these phenomena. It then focusses on the aerodynamic and aeromechanical mechanism which lead to the formation of low engine order fluctuations shortly before stall. In order to measure the unsteady and transient effects, the system was instrumented with unsteady wall pressure transducers, a capacitive tip-timing system and strain gauges on the rotor blades. The flow structure in the blade tip region was measured via Particle Image Velocimetry underneath the CT-Cavities. Measurements showed a strong correlation between CT activity and the development of the low frequency oscillations with associated blade vibrations. Using numerical simulations, presented and validated in this paper, this correlation was attributed to an aerodynamic coupling between rotor passages through the recirculation of fluid inside the cavities.

Difference in the Working Principle of Axial Slot and Tip Blowing Casing Treatments

2016 ◽  
Author(s):  
André Inzenhofer ◽  
Cyril Guinet ◽  
Andreas Hupfer ◽  
Bernd Becker ◽  
Patrick Grothe ◽  
...  
Keyword(s):  
Flow Field ◽  
Axial Compressor ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Negative Effect ◽  
Working Principle ◽  
Transonic Axial Compressor ◽  
The Difference ◽  
Casing Treatments

Tip blowing and axial slot casing treatments have shown their ability to enhance the stability of a transonic axial compressor with different effects on efficiency. For an effective application of these casing treatments, a good knowledge of the influence of the casing treatment on the rotor flow field is important. There is still a need for more detailed investigations, in order to understand the interaction between the treatment and the near casing 3D flow field. For transonic compressor rotors this interaction is more complex, as super- and subsonic flow regions alternate while interacting with the casing treatment. In the present study, an axial slot and a tip blowing casing treatment, which have been developed and optimized for the same tip critical transonic axial compressor rotor (reference rotor) by Streit et al. [1] and Guinet et al. [2], are subject of the investigation. Both casing treatment types showed their capabilities to enhance the compressor stability without losing by means of CFD simulations. Since the higher compressor stability allows a higher blade loading, Streit et al. reduced the blade number of the rotor. Thus, the efficiency was increased due to the reduction of friction losses. However, applying the tip blowing casing treatment to the reduced rotor shows a negative effect on the efficiency. Both casing treatment types recirculate flow from a downstream to an upstream location of the rotor and reinject it to enhance the near casing flow field. Although the working principle of the two casing treatment types are similar, the transfer of the casing treatments from the reference to the reduced rotor show different trends in efficiency. Therefore, the effect of recirculation cannot explain the difference in efficiency. Hence, applying axial slots must include additional flow features, compared to recirculation channels. Compensating effects as in circumferential groove casing treatments and other flow interactions between the near casing flow field and the slot flow are considered. These additional mechanisms of the axial slot casing treatment will be identified and isolated by comparing the two different casing treatment types. The numerical simulations are carried out on a 1.5 stage transonic axial compressor using URANS simulations.

Performance enhancement in transonic axial compressors using blade tip injection coupled with casing treatment

2005 ◽  
Vol 219 (5) ◽  
pp. 321-331 ◽  
Author(s):  
B. H. Beheshti ◽  
B Farhanieh ◽  
K Ghorbanian ◽  
J. A. Teixeira ◽  
P. C. Ivey
Keyword(s):  
Flow Injection ◽  
High Speed ◽  
Performance Enhancement ◽  
Three Dimensional ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Blade Tip ◽  
Tip Injection

The casing treatment and flow injection upstream of the rotor tip are two effective approaches in suppressing instabilities or recovering from a fully developed stall. This paper presents numerical simulations for a high-speed transonic compressor rotor, NASA Rotor 37, applying a state-of-the-art design for the blade tip injection. This is characterized by introducing a jet flow directly into the casing treatment machined into the shroud. The casing treatment is positioned over the blade tip region and exceeds the impeller axially by ∼30 per cent of the tip chord both in the upstream and in the downstream directions. To numerically solve the governing equations, the three-dimensional finite element based finite volume method CFD solver CFX-TASCflow (version 2.12.1) is employed. For a compressible flow with varying density, Reynolds-averaging leads to appearance of complicated correlations. To avoid this, the mass-weighted or Favre-averaging is applied. Using an injected mass flow of 2.4 per cent of the annulus flow, the present design can improve stall margin by up to 7 per cent when compared with a smooth casing compressor without tip injection. This research can lead to an optimum design of recirculating casing treatments or other mechanisms for performance enhancement applying tip flow injection.

Axial-Slot Casing Treatments Improve the Efficiency of Axial Flow Compressors: Aerodynamic Effects of a Rotor Redesign

2013 ◽  
Author(s):  
J. Anton Streit ◽  
Frank Heinichen ◽  
Hans-Peter Kau
Keyword(s):  
Axial Flow ◽  
Operating Conditions ◽  
Tip Clearance ◽  
Negative Effects ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Flow Phenomena ◽  
Casing Treatments

A state-of-the-art transonic compressor rotor has a distinct potential for increased efficiency if modified for improved interaction with an axial-slot type casing treatment. Reducing the number of blades and thus the surface lowers friction losses but increases tip clearance effects and deteriorates the stall margin due to the higher aerodynamic blade loading. The latter two negative effects can be compensated for by the casing treatment, thus restoring the required stall margin and gaining an overall reduction of losses. For the specific compressor rotor under investigation, the potential in polytropic efficiency is as high as 0.7%. The present study was performed using time-accurate CFD (URANS) simulations. Both the reference rotor as well as the modified design are analyzed regarding their interaction with the casing treatment. The traceability of the conclusions is assured by interpreting the detailed flow phenomena. The newly designed rotor is found to be favorably influenced by the casing treatment at design operating conditions whilst the reference only benefits at throttled operating points. Casing treatments are commonly used to broaden the operating range of existing compressors without changing the design of the compressor rotor itself. This study aims to show the possible transformation of this potential in the stall margin into efficiency at design operating conditions by implementing an appropriate rotor design.

The improvement of transonic compressor performance by the self-circulating casing treatment

2020 ◽  
pp. 095440622094226
Author(s):  
Song Yan ◽  
Wuli Chu
Keyword(s):  
Flow Field ◽  
Axial Flow ◽  
Leading Edge ◽  
Tip Clearance ◽  
The Self ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Blade Tip ◽  
Stability Effect

The performance curve of the compressor is limited by the surge boundary, so it is of great significance to increase the stable working range of the compressor. The self-circulating casing treatment is an effective way to improve the stable working range of the compressor. In this paper, the study of the influence of the injector position of the self-circulating casing treatment on the transonic axial flow compressor rotor performance is carried out by using the numerical simulation. The influence mechanism of the injector position on the enhancing stability effect of the self-circulating casing treatment is revealed. It is found that the self-circulating casing treatment can reduce the blade tip blockage by restraining the blade tip clearance leakage flow and changing the trajectory of the tip clearance leakage vortex, thus delaying the deterioration of the rotor tip flow field and improving the rotor stability. When the injector position of the self-circulating casing treatment moves from the upstream of the leading edge of the blade tip to the trailing edge of the blade tip, the enhancing stability effect of the self-circulating casing treatment increases first and then decreases. But the high-velocity jet from the injector of the self-circulating casing treatment aggravates the mixing loss of the rotor tip flow field, so that the rotor efficiency slightly decreases after using the self-circulating casing treatment.

scholarly journals The challenge of stereo PIV measurements in the tip gap of a transonic compressor rotor with casing treatment

2011 ◽  
Vol 52 (3) ◽  
pp. 581-590 ◽  
Author(s):  
Melanie Voges ◽  
Christian E. Willert ◽  
Reinhard Mönig ◽  
Martin W. Müller ◽  
Heinz-Peter Schiffer
Keyword(s):  
Piv Measurements ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Compressor Rotor

scholarly journals Study of Convective Flow Effects in Endwall Casing Treatments in Transonic Compressor Rotors

2012 ◽  
Author(s):  
Chunill Hah ◽  
Martin Mueller ◽  
Heinz-Peter Schiffer
Keyword(s):  
Unsteady Flow ◽  
Steady Flow ◽  
Flow Injection ◽  
Flow Simulation ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Circumferential Groove ◽  
Compressor Rotor ◽  
Flow Effects

The unsteady convective flow effects in a transonic compressor rotor with a circumferential-groove casing treatment are investigated in this paper. Experimental results show that the circumferential-groove casing treatment increases the compressor stall margin by almost 50% for the current transonic compressor rotor. Steady flow simulation of the current casing treatment, however, yields only a 15% gain in stall margin. The flow field at near-stall operation is highly unsteady due to several self-induced flow phenomena. These include shock oscillation, vortex shedding at the trailing edge, and interaction between the passage shock and the tip clearance vortex. The primary focus of the current investigation is to assess the effects of flow unsteadiness and unsteady flow convection on the circumferential-groove casing treatment. Unsteady Reynolds-averaged Navier-Stokes (URANS) and Large Eddy Simulation (LES) techniques were applied in addition to steady Reynolds-averaged Navier-Stokes (RANS) to simulate the flow field at near-stall operation and to determine changes in stall margin. The current investigation reveals that unsteady flow effects are as important as steady flow effects on the performance of the circumferential grooves casing treatment in extending the stall margin of the current transonic compressor rotor. The primary unsteady flow mechanism is unsteady flow injection from the grooves into the main flow near the casing. Flows moving into and out of the grooves are caused due to local pressure difference near the grooves. As the pressure field becomes transient due to self-induced flow oscillation, flow injection from the grooves also becomes unsteady. The unsteady flow simulation shows that this unsteady flow injection from the grooves is substantial and contributes significantly to extending the compressor stall margin. Unsteady flows into and out of the grooves have as large a role as steady flows in the circumferential grooves. While the circumferential-groove casing treatment seems to be a steady flow device, unsteady flow effects should be included to accurately assess its performance as the flow is transient at near-stall operation.

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