Recycling industrial slags in production of fired clay bricks for sustainable manufacturing

Author(s):  
Osman Gencel ◽  
Muhammad Junaid Munir ◽  
Syed Minhaj Saleem Kazmi ◽  
Mucahit Sutcu ◽  
Ertugrul Erdogmus ◽  
...  
2012 ◽  
Vol 78 (9) ◽  
pp. 798-804 ◽  
Author(s):  
Yuji MIZUNO ◽  
Yusuke KISHITA ◽  
Haruna WADA ◽  
Shinichi FUKUSHIGE ◽  
Yasushi UMEDA

2021 ◽  
Vol 3 (3) ◽  
Author(s):  
Amirreza Hooshyar Telegraphi ◽  
Akif Asil Bulgak

AbstractDue to the stringent awareness toward the preservation and resuscitation of natural resources and the potential economic benefits, designing sustainable manufacturing enterprises has become a critical issue in recent years. This presents different challenges in coordinating the activities inside the manufacturing systems with the entire closed-loop supply chain. In this paper, a mixed-integer mathematical model for designing a hybrid-manufacturing-remanufacturing system in a closed-loop supply chain is presented. Noteworthy, the operational planning of a cellular hybrid manufacturing-remanufacturing system is coordinated with the tactical planning of a closed-loop supply chain. To improve the flexibility and reliability in the cellular hybrid manufacturing-remanufacturing system, alternative process routings and contingency process routings are considered. The mathematical model in this paper, to the best of our knowledge, is the first integrated model in the design of hybrid cellular manufacturing systems which considers main and contingency process routings as well as reliability of the manufacturing system.


2021 ◽  
Vol 35 (5) ◽  
pp. 4616-4616
Author(s):  
Florian Wesenauer ◽  
Christian Jordan ◽  
Mario Pichler ◽  
Aron Frei ◽  
Mudassar Azam ◽  
...  

2021 ◽  
Vol 13 (12) ◽  
pp. 6944
Author(s):  
Emma Anna Carolina Emanuelsson ◽  
Aurelie Charles ◽  
Parimala Shivaprasad

With stringent environmental regulations and a new drive for sustainable manufacturing, there is an unprecedented opportunity to incorporate novel manufacturing techniques. Recent political and pandemic events have shown the vulnerability to supply chains, highlighting the need for localised manufacturing capabilities to better respond flexibly to national demand. In this paper, we have used the spinning mesh disc reactor (SMDR) as a case study to demonstrate the path forward for manufacturing in the post-Covid world. The SMDR uses centrifugal force to allow the spread of thin film across the spinning disc which has a cloth with immobilised catalyst. The modularity of the design combined with the flexibility to perform a range of chemical reactions in a single equipment is an opportunity towards sustainable manufacturing. A global approach to market research allowed us to identify sectors within the chemical industry interested in novel reactor designs. The drivers for implementing change were identified as low capital cost, flexible operation and consistent product quality. Barriers include cost of change (regulatory and capital costs), limited technical awareness, safety concerns and lack of motivation towards change. Finally, applying the key features of a Sustainable Business Model (SBM) to SMDR, we show the strengths and opportunities for SMDR to align with an SBM allowing for a low-cost, sustainable and regenerative system of chemical manufacturing.


Author(s):  
Murugan Paradesi Chockalingam ◽  
Navaneethakrishnan Palanisamy ◽  
Saji Raveendran Padmavathy ◽  
Edwin Mohan ◽  
Beno Wincy Winsly ◽  
...  

2021 ◽  
Vol 13 (3) ◽  
pp. 1443
Author(s):  
Fawaz Alharbi ◽  
Meshal Almoshaogeh ◽  
Md. Shafiquzzaman ◽  
Husnain Haider ◽  
Md. Rafiquzzaman ◽  
...  

Permeable pavement provides sustainable solutions for urban stormwater management. In this research, the potential of rice bran mixed porous clay bricks were evaluated for permeable pavements. Physical, mechanical and hydrological properties along with stormwater treatment capabilities of the brick samples were assessed. The study found that ratio of rice bran and clay soil has significant impacts on the properties of the produced bricks. Water adsorption and porosity increased with increasing rice bran ratio. Compressive strength of brick samples decreased from 29.6 MPa to 6.9 MPa when the ratio of rice bran was increased from 0% to 20%. The permeability coefficient increased from 4 × 10−4 to 1.39 × 10−2 mm/s with the increase in rice bran from 0% to 30%. The preamble clay bricks were efficient to remove turbidity, total suspended solids (TSS), five days’ biochemical oxygen demand (BOD5), and heavy metals (Mn, Cu, and Zn) from stormwater to meet the World Health Organization (WHO) standard for wastewater reuse application. The bricks with ≤10% of rice bran achieved the American Society for Testing and Materials (ASTM) standard of the desire compressive strength and permeability coefficient for pedestrian and light traffic pavements. The porous bricks prepared in this study can be used to construct permeable pavements and would be a sustainable low impact developments technique for stormwater management in urban areas.


Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3789
Author(s):  
Michele Lanzetta ◽  
Marco Picchi Picchi Scardaoni ◽  
Armin Gharibi ◽  
Claudia Vivaldi

This paper explores the modeling of incipient cutting by Abaqus, LS-Dyna, and Ansys Finite Element Methods (FEMs), by comparing also experimentally the results on different material classes, including common aluminum and steel alloys and an acetal polymer. The target application is the sustainable manufacturing of gecko adhesives by micromachining a durable mold for injection molding. The challenges posed by the mold shape include undercuts and sharp tips, which can be machined by a special diamond blade, which enters the material, forms a chip, and exits. An analytical model to predict the shape of the incipient chip and of the formed grove as a function of the material properties and of the cutting parameters is provided. The main scientific merit of the current work is to approach theoretically, numerically, and experimentally the very early phase of the cutting tool penetration for new sustainable machining and micro-machining processes.


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