Techno-Economic Analysis of a Process to Convert Methane to Olefins, Featuring a Combined Reformer via the Methanol Intermediate Product

The substantial growth in shale-derived natural gas production in the US has caused significant changes in the chemical and petrochemical markets. Ethylene production of ethane and naphtha via steam cracking is one of the most energy- and emission-intensive activities in chemical manufacturing. High operating temperatures, high reaction endothermicity, and complex separation create high energy demands as well as considerable CO2 emissions. In this study, a demonstration of a transformational methane-to-ethylene process that offers lower emissions using energy optimization and a CO2 minimum-emission approach is presented. The comparisons of different reforming processes suggest that the dry reforming of methane has a negative carbon footprint at low syngas ratios of 1 and below, and that additional carbon emissions can be reduced using integrated heating and cooling utilities, resulting in a 99.24 percent decrease in CO2. A process design implemented to convert methane into value-added chemicals with minimum CO2 emissions is developed.

Chemical, Manufacturing, and Standardization Controls of Grape Polyphenol Dietary Supplements in Support of a Clinical Study: Mass Uniformity, Polyphenol Dosage, and Profiles

Bioactive dietary polyphenols in grape (Vitis vinifera) have been used in Dietary Supplements (DSs) with the aim to prevent numerous diseases, including cardiovascular and neurodegenerative diseases, and to reduce depression and anxiety. Given prior recognition that DSs can be quality challenged from the purity, authentication, adulteration, and actual concentration of targeted bioactives, to ensure consumer health protection as well as the quality and safety of grape polyphenol-based DSs, the present investigation was aimed at establishing a comprehensive quality control (QC) approach for grape polyphenol-based DSs in support of a human clinical study. In this study, the manufactured grape seed polyphenol extract (GSPE) and trans-resveratrol (RSV) capsules and Concord Grape Juice (CGJ) along with the corresponding original drug materials were analyzed using the developed different liquid chromatography/UV-visible spectroscopy/mass spectrometry (LC/UV-Vis/MS) methods. The weight variation of GSPE and RSV capsules was also evaluated according to the US Pharmacopeia (USP) tests. The results indicate that the total identified polyphenol content in each grape seed extract (GSE) capsule/CGJ is very similar and all GSE/RSV capsules pass the content/weight uniformity test. Given the complexity of these and many botanical products from the issues of purity, quality, adulteration, consistency, and their coupling to the complex chemistry in each grape-derived botanical, quality assurance and the steps needed to ensure grape-derived DSs being well homogeneous and stable and containing the known and expected bioactives at specific concentration ranges are fundamental to any research study and in particular to a clinical trial. Each of these issues is essential to provide a solid foundation upon which clinical trials with botanicals can be conducted with the goal of realizing measurable mental health outcomes such as reducing depression and anxiety as well as understanding of their underlying biological mechanisms.

Real-Time Edge Neuromorphic Tasting From Chemical Microsensor Arrays

Liquid analysis is key to track conformity with the strict process quality standards of sectors like food, beverage, and chemical manufacturing. In order to analyse product qualities online and at the very point of interest, automated monitoring systems must satisfy strong requirements in terms of miniaturization, energy autonomy, and real time operation. Toward this goal, we present the first implementation of artificial taste running on neuromorphic hardware for continuous edge monitoring applications. We used a solid-state electrochemical microsensor array to acquire multivariate, time-varying chemical measurements, employed temporal filtering to enhance sensor readout dynamics, and deployed a rate-based, deep convolutional spiking neural network to efficiently fuse the electrochemical sensor data. To evaluate performance we created MicroBeTa (Microsensor Beverage Tasting), a new dataset for beverage classification incorporating 7 h of temporal recordings performed over 3 days, including sensor drifts and sensor replacements. Our implementation of artificial taste is 15× more energy efficient on inference tasks than similar convolutional architectures running on other commercial, low power edge-AI inference devices, achieving over 178× lower latencies than the sampling period of the sensor readout, and high accuracy (97%) on a single Intel Loihi neuromorphic research processor included in a USB stick form factor.

A Review on Extraction Processes of Salts from Different Salt Lakes and their Environmental Impact in Industry

Because of its direct and indirect penetration into numerous chemical industries, salt, also known as sodium chloride or halite, is one of the most frequent forms of salts in industrial applications. Evaporation is a typical method of extracting this chemical all around the world. Halite is also a low-cost material because it is found in concave rocks along the coast or in lakes, where saltwater is confined and subjected to evaporation, which concentrates the components in the water and deposits salt, generally by sun evaporation. Several functions of human consumption, salt manufacturing is incredibly significant. Salt is also regarded as one of the essential elements in the extraction of riches throughout history, such as oil extraction in contemporary times, as salt began to be utilized as a food additive, and thus its economic worth emerged. This is because it is common in the all-terrain and has vast origins. It is one of the five essential chemicals that make up the backbone of chemical manufacturing, alongside petroleum. It contributes significantly to the production of chlorine and sodium hydroxide, as well as being consumed by animals and humans. This study aims to describe the method of extraction of salt and its relationship to the environmental aspects so that it gives the reader a comprehensive analysis of all the problems that are related to the extraction process and what are the appropriate methods to deal with the problems associated with the extraction processes and give glimpses of the direct impact on the environment.

Ancient and Contemporary Industries Based on Alkali and Alkali-Earth Salts and Hydroxides: The Historical and Technological Review

Although sodium, potassium, calcium, and magnesium were isolated as the chemical elements by Sir Humphry Davy for the first time at the beginning of the 19th century, alkali salts and hydroxides have been widely known and used since the very ancient time. The word “alcali” & “alkali” was borrowed in the 14th century by literary Roman-Germanic languages from Arabic al-qalī, al-qâly ou al-qalawi (), which means “calcinated ashes” of saltwort plants. These ashes are characterized nowadays as mildly basic. They have been widely used in therapy, cosmetics, and pharmacy in Mediaeval Europe and the Middle East. However, the consumption of these alkali containing ashes, as well as natron salts and calcined lime-based materials used for different customer purposes, like therapy, pharmacy, cosmetics, glass making, textile treating, dyes, brick making, binding materials, etc., was commonly known since the very ancient times. The current review of the archeological, historical, and technological data provides the readers with the scope of the different everyday life applications of alkali and alkali-earth salts and hydroxides from ancient times till nowadays. The review obviously reveals that many modern chemical manufacturing processes using alkali and alkali-earth salts and hydroxides have a very ancient history. In contrast, there has been a similarity of targets for implementing alkali and alkali-earth salts and hydroxides in everyday life, from the ancient past till the modern period. These processes are ceramic and glass making, binding materials in construction, textile treatment, metallurgy, etc. So, this review approves the common statement: “The Past is a clue for the Future.”

Intensification of a Neutralization Process for Waste Generated from Ion Exchange Regeneration for Expansion of a Chemical Manufacturing Facility

Waste generated during regeneration of Ion Exchanger (IX), used for deionizing water, needs to be neutralized before it can be discharged back to a clean water source. An efficient and novel process is disclosed that minimizes the neutralization volume and chemicals required for pH adjustment. The currently employed neutralization setups in the industry are environmentally unsustainable. Various neutralization setups were studied for treating waste generated from IX regeneration. From the collected plant data, the treatment requirements of waste streams generated during regeneration of IX beds were analyzed. An efficient neutralization setup was developed to lower the operating and capital costs by eliminating the need of some equipment and by lowering the neutralization volume. The new process results in considerable savings compared to currently used processes in the industry and is environmentally benign. The improved neutralization setup proposed in this work has achieved a 63% reduction in volume of IX regeneration waste stream; a 62% reduction in the capital cost; 23% reduction in chemical usage; and a 55% reduction in operating cost. The achieved improvements are quite significant, which are bound to immensely benefit the chemical industries that require demineralized water for their operation.